Rear Axle Carrier: Installation

HINT:

• Use the same procedures for the RH and LH side.
• The procedures listed below are for the LH side.
• A bolt without a torque specification is shown in the standard bolt chart (See SPECIFIED TORQUE FOR STANDARD BOLTS ).

1. INSTALL REAR AXLE CARRIER SUB-ASSEMBLY 
   1. Install the hub and bearing assembly and back plate assembly to the rear axle carrier with the 4 bolts and nut.

      Torque: 56 N.m (571 kgf.cm, 41 ft.lbf) for bolt 

      140 N.m (1,428 kgf.cm, 103 ft.lbf) for nut 

      Fig 1: Rear Axle Carrier Sub-Assembly

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. TEMPORARILY TIGHTEN REAR UPPER CONTROL ARM ASSEMBLY 
   1. Temporarily tighten the upper control arm with the bolt and nut.

      HINT:

      Insert the bolt from the rear side of the vehicle and temporarily install the bolt.

      Fig 2: Rear Upper Control Arm Assembly Bolt And Nut

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY 
   1. Temporarily tighten the rear suspension arm (ball joint side) with the bolt and nut.

      HINT:

      Insert the bolt from the rear side of the vehicle and temporarily install the bolt.

      Fig 3: Rear Suspension Arm Bolt And Nut

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. TEMPORARILY TIGHTEN LOWER CONTROL ARM ASSEMBLY 
   1. Temporarily tighten the lower control arm with the nut.
   Fig 4: Lower Control Arm Assembly Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY 
   1. Install the No. 3 parking brake cable to the backing plate with the bolt.

      Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

Fig 5: No. 3 Parking Brake Cable Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. APPLY HIGH TEMPERATURE GREASE 
   1. Apply high temperature grease (See REASSEMBLY ).
7. INSTALL PARKING BRAKE SHOE LEVER 
   1. Install the parking brake shoe lever (See REASSEMBLY ).
8. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY 
   1. Install the No. 1 parking brake shoe assembly (See REASSEMBLY ).
9. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET 
   1. Install the parking braking brake shoe adjusting screw set (See REASSEMBLY ).
10. INSTALL PARKING BRAKE SHOE STRUT 
    1. Install the parking brake shoe strut (See REASSEMBLY ).
11. CHECK PARKING BRAKE INSTALLATION 
    1. Check the parking brake installation (See REASSEMBLY ).
12. INSPECT AXLE HUB BEARING BACKLASH 
    1. Inspect the axle hub bearing backlash (see ON-VEHICLE INSPECTION  ).
13. INSPECT AXLE HUB BEARING DEVIATION 
    1. Inspect the axle hub bearing deviation (see ON-VEHICLE INSPECTION  ).
14. INSTALL REAR DISC 
15. ADJUST PARKING BRAKE SHOE CLEARANCE 
    1. Adjust the parking brake shoe clearance (See INSTALLATION ).
16. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY 
    1. Install the rear disc brake caliper with the 2 bolts.

       Torque: 47 N.m (475 kgf.cm, 34 ft.lbf) 

Fig 6: Rear Disc Brake Cylinder Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
17. CONNECT SKID CONTROL SENSOR WIRE 
    1. Connect the skid control sensor wire with the bolt.

       Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

    2. Connect the connector.

       HINT:

       Do not twist the sensor wire when installing the sensor.

Fig 7: Skid Control Sensor Wire
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
18. INSTALL REAR WHEEL 

    Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf) 

19. STABILIZE SUSPENSION 
    1. Stabilize the suspension (See REASSEMBLY ).
20. FULLY TIGHTEN REAR UPPER CONTROL ARM ASSEMBLY 
    1. Fully tighten the bolt and nut.

       Torque: 74 N.m (755 kgf.cm, 55 ft.lbf) 

       NOTE: When installing the bolt, hold the nut in place.
21. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY 
    1. Fully tighten the nut (ball joint side).

       Torque: 105 N.m (1,071 kgf.cm, 77 ft.lbf) 

    2. Install a new clip.
       NOTE: If the holes for the clip are not aligned, tighten the nut an additional 60°.
    3. Fully tighten the bolt and nut.

    Torque: 74 N.m (755 kgf.cm, 55 ft.lbf) 

    NOTE: When installing the bolt, hold the nut in place.
22. FULLY TIGHTEN LOWER CONTROL ARM ASSEMBLY 
    1. Fully tighten the nut.

       Torque: 105 N.m (1,071 kgf.cm, 77 ft.lbf) 

    2. Install a new cotter pin.
       NOTE: If the holes for the clip are not aligned, tighten the nut an additional 60°.
    3. Fully tighten the bolt (member side).

       Torque: 115 N.m (1,173 kgf.cm, 85 ft.lbf) 

       NOTE: When installing the bolt, hold the nut in place.
23. INSPECT AND ADJUST PARKING BRAKE LEVER TRAVEL 
    1. Inspect and adjust the parking brake lever travel (See ADJUSTMENT ).
24. INSPECT AND ADJUST REAR WHEEL ALIGNMENT 
    1. Inspect and adjust the rear wheel alignment (See REAR WHEEL ALIGNMENT ).
25. CHECK ABS SPEED SENSOR SIGNAL 

1. Check the ABS speed sensor signal (See PROBLEM SYMPTOMS TABLE ).