Automatic Transaxle Assembly: Installation

1. Using a vernier caliper, measure dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate.
   Fig 1: Measuring Dimension "A" Between Transaxle Fitting Part Of Engine And Converter Fitting Part Of Drive Plate

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2. Set the key of the front oil pump drive gear to the top and put a mark on the housing.
   Fig 2: Setting Key Of Front Oil Pump Drive Gear To Top

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3. Put a mark on the torque converter clutch so that its groove can be clearly indicated.
   Fig 3: Putting A Mark On Torque Converter Clutch

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4. Match the 2 marks on the transaxle case and the torque converter clutch and fit the spline part of the input shaft to the spline part of the turbine runner.
   Fig 4: Matching Marks On Transaxle Case And Torque Converter Clutch

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5. Rotating the torque converter clutch, fit the spline part of the stator shaft with the spline part of the stator.

   HINT:

   Rotate it about 180°.

   Fig 5: Rotating Torque Converter Clutch

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6. Rotating the torque converter clutch, match the 2 marks on the case and the torque converter clutch again and fit the key of the oil pump drive gear into the key way of the torque converter clutch.
   NOTE: When rotating the torque converter clutch, do not push it with excessive force.
   Fig 6: Matching Marks On Case

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7. Using a vernier caliper and straightedge, measure dimension B shown in the illustration and check that B is greater than A.

   Standard dimension: 

   B = A + 1.0 mm (0.039 in.) or more 

   Fig 7: Measuring Dimension B

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1. Install the transaxle to the engine with the 7 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) for bolt A 

   46 N*m (470 kgf*cm, 34 ft.*lbf) for bolt B 

   44 N*m (449 kgf*cm, 32 ft.*lbf) for bolt C 

   Fig 8: Installing Transaxle To Engine With 7 Bolts

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2. Install the 6 torque converter clutch mounting bolts.

   Torque: 41 N*m (420 kgf*cm, 30 ft.*lbf) 

   HINT:

   First install the green colored bolt, and then the remaining 5 bolts.

   Fig 9: Installing 6 Torque Converter Clutch Mounting Bolts

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1. Install the cover to the automatic transaxle.

Fig 10: Installing Cover To Automatic Transaxle

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1. Install the bracket to the automatic transaxle with the 3 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

   Fig 11: Installing Rear Engine Mounting Bracket

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1. Install the bracket to the automatic transaxle with the 2 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

   Fig 12: Installing Bracket To Automatic Transaxle With 2 Bolts

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1. Install the bracket to the automatic transaxle with the 3 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

   Fig 13: Installing Engine Mounting Bracket LH

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1. Install the engine mounting insulator LH with the 5 bolts and nut.

   Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) for bolt A 

   87 N*m (887 kgf*cm, 64 ft.*lbf) for nut B 

   Fig 14: Installing Engine Mounting Insulator LH

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1. Install the engine mounting member with the 4 bolts.

   Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) for bolt A 

   65 N*m (663 kgf*cm, 48 ft.*lbf) for bolt B 

   Fig 15: Installing Left Engine Mounting Member Sub-Assembly

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1. Install the insulator to the rear engine mounting bracket with the bolt.

   Torque: 87 N*m (887 kgf*cm, 64 ft.*lbf) 

   Fig 16: Installing Insulator To Rear Engine Mounting Bracket With Bolt

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2. Tighten the 3 nuts and bolt.

   Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf) 

   Fig 17: Tightening 3 Nuts And Bolt

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1. Install the insulator to the front engine mounting bracket with the bolt and nut.

   Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

   Fig 18: Installing Front Engine Mounting Insulator

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1. Install the starter with the 2 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

2. Connect the connector.
3. Install the starter wire with the nut.

   Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

1. Install the drive shaft (See INSTALLATION ).

1. Install the drive shaft (See INSTALLATION ).

Fig 19: Installing Front Drive Shaft Assembly Rh

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1. Install the exhaust pipe (See INSTALLATION ).

Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

1. Tighten the tube.

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

1. Tighten the tube.

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

   Fig 20: Installing No. 1 Oil Cooler Outlet Tube

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2. Install the 2 oil cooler tube clamps with the 2 bolts.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) for bolt A 

   12 N*m (122 kgf*cm, 9 ft.*lbf) for bolt B 

1. Install the cable bracket to the automatic transaxle with the 2 bolts.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

   Fig 21: Installing Cable Bracket To Automatic Transaxle With 2 Bolts

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1. Coat a new O-ring with ATF, and install it to the oil filler tube.
2. Install the oil filler tube to the automatic transaxle with the bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

   Fig 22: Installing Oil Filler Tube To Automatic Transaxle With Bolt

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3. Install the ATF level gauge.

Fig 23: Installing ATF Level Gauge

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1. Install the transmission control cable support to the automatic transaxle with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

   Fig 24: Installing Transmission Control Cable Support To Automatic Transaxle With Bolt

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1. Install the hose to the oil filler tube sub-assembly and automatic transaxle.

Fig 25: Installing Breather Plug Hose

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1. Connect the 2 clamps to the oil filler tube.
2. Connect the transmission wire connector.
3. Connect the park/neutral position switch connector.
4. Connect the 2 speed sensor connectors.

Fig 26: Connecting Connector

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1. Install the harness and wire harness bracket with the 2 bolts.

   Torque: 5.0 N*m (51 kgf*cm, 44 ft.*lbf) for bolt A 

   Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) for bolt B 

   Fig 27: Installing Wire Harness

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1. Install the cable and clip to the bracket.
   Fig 28: Installing Transmission Control Cable Assembly

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2. Temporarily install the cable to the control shaft lever with the nut.

Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

Fig 29: Installing Air Cleaner Assembly

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1. Install the carrier to the body with the 4 bolts.

   Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf) 

Fig 30: Installing Carrier To Body With 4 Bolts

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Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

Torque: 13 N*m (132 kgf*cm, 10 ft.*lbf) 

1. Inspect the food (See ON-VEHICLE INSPECTION ).

1. Adjust the food (See ON-VEHICLE INSPECTION ).

Fluid type: 

T-IV 

Standard capacity: 

3.5 liters (3.7 US qts, 3.1 Imp.qts) 

1. Adjust the lever position (See ADJUSTMENT  ).

1. Inspect the lever position (See ADJUSTMENT  ).

1. Inspect the fluid (see AUTOMATIC TRANSAXLE FLUID  ).

1. Inspect and adjust the wheel alignment (See ADJUSTMENT ).

1. Perform initialization (see INITIALIZATION ).