Brake Pedal: Installation

1. Apply lithium soap base glycol grease to 2 new bushes.
2. Install them to the brake pedal.
3. Install the brake pedal to the pedal shaft with the nut and brake pedal shaft.

Fig 1: Installing Brake Pedal To Pedal Shaft With Nut And Brake Pedal Shaft

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Torque: 37 N.m (375 kgf.cm, 27 ft.lbf) 

1. Install the pedal support with the 4 nuts.

   Torque: 12.7 N.m (130 kgf.cm, 9 ft.lbf) 

2. Install the bolt to the support.

Fig 2: Installing Pedal Support With Nuts

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Torque: 24 N.m (241 kgf.cm, 17 ft.lbf) 

1. Apply lithium soap base glycol grease to the clevis pin.
2. Install the push rod clevis with the clevis pin and clip.
3. Install the return spring.

Fig 3: Installing Push Rod Clevis With Clevis Pin And Clip

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1. Install the mounting adjuster to the pedal support.
2. Insert the switch into the mounting adjuster until it slightly touches the pedal.
   NOTE: Do not depress the pedal.
   Fig 4: Inserting Switch Into Mounting Adjuster

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3. Turn the switch a quarter turn clockwise.

   Torque: 1.5 N.m (15 kgf.cm, 13 in.lbf) 

   NOTE: Do not depress the pedal.
4. Connect the wire harness clamp to the pedal support.
   Fig 5: Checking Standard Stop Light Switch Clearance

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5. Connect the switch connector to the switch.
6. Check the switch clearance.

Standard stop light switch clearance: 1.5 to 2.5 mm (0.059 to 0.098 in.) 

1. Perform initialization (see INITIALIZATION ).