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Brake Master Cylinder: Installation

WARNING: This page is about a different car, the 2006 Scion tC. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL BRAKE MASTER CYLINDER SUBASSEMBLY 
    1. Install the master cylinder and No. 1 way with the 2 nuts.
      Fig 1: Installing Master Cylinder And No 1 Way With Nuts
      G04223243Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 12.5 N.m (127 kgf.cm, 9 ft.lbf) 

    2. Connect the 2 reservoir tubes to the master cylinder with the clips.
      Fig 2: Connecting Reservoir Tubes To Master Cylinder With Clips
      G04223244Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, connect the 2 brake tubes to the No. 1 way.

      SST 09023-00101 

      Torque: 

      • 15 N.m (155 kgf.cm, 11 ft.lbf) without SST 
      • 14 N.m (143 kgf.cm, 10 ft.lbf) with SST 

      Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).

      Fig 3: Connecting 2 Brake Tubes To No 1 Way
      G04223245Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using SST, connect the 2 brake tubes to the master cylinder.

      SST 09023-00101 

      Torque: 

      • 15 N.m (155 kgf.cm, 11 ft.lbf) without SST 
      • 14 N.m (143 kgf.cm, 10 ft.lbf) with SST 

      Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).

    Fig 4: Connecting Brake Tubes To Master Cylinder
    G04223246Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL AIR CLEANER CAP SUB-ASSEMBLY 
  3. INSTALL LOWER COWL BODY MOUNTING BRACKET LH 
    1. Install the lower cowl top mounting bracket LH with a bolt.

    Torque: 13 N.m (133 kgf.cm, 10 ft.lbf) 

  4. INSTALL NO. 1 COWL WATER EXTRACT HOSE 
    1. Install the No. 1 cowl water extract hose with the clip.
  5. INSTALL OUTER COWL TOP PANEL SUBASSEMBLY 
    1. Install the outer cowl top panel with the 7 bolts.

    Torque: 13 N.m (133 kgf.cm, 10 ft.lbf) 

  6. FILL RESERVOIR WITH BRAKE FLUID (See  BLEEDING   ) 
  7. BLEED AIR FROM BRAKE MASTER CYLINDER (See  BLEEDING   ) 
  8. BLEED AIR FROM BRAKE LINE (See  BLEEDING   ) 
  9. CHECK BRAKE FLUID LEVEL IN RESERVOIR (See  BLEEDING   ) 
  10. CHECK FOR BRAKE FLUID LEAKAGE 
  11. INSTALL WINDSHIELD WIPER MOTOR AND LINK (See  INSTALLATION  ) 
  12. INSTALL COWL TOP VENTILATOR LOUVER LH 
  13. INSTALL HOOD TO COWL TOP SEAL 
  14. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH (See  INSTALLATION  ) 
  15. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH (See  INSTALLATION  ) 
  16. INSTALL FRONT WIPER ARM HEAD CAP