Function Confirmation Procedure
- SET IN SELF-DIAGNOSTIC MODE
- Turn ignition switch ON.
- Set in self-diagnostic mode as follows. Within 10 seconds after starting engine (ignition switch is turned ON.), press OFF switch for at least 5 seconds.
CAUTION:- If battery voltage drops below 12V during diagnosis STEP-3, actuator speed becomes slower and as a result, the system may generate an error even when operation is usual. To avoid this, start engine before performing this diagnosis.
- Former STEP-1 (LEDs and display screen are checked) does not exist in this self-diagnosis function.
GO TO 2.
- STEP 2: SENSOR CIRCUITS ARE CHECKED FOR OPEN OR SHORT CIRCUIT
Does code No. 20 appear on the display?
YES: GO TO 3.
NO: GO TO 13.
- CHECK TO ADVANCE SELF-DIAGNOSIS STEP-3
Turn temperature dial (driver side) clockwise.
Advance to self-diagnosis STEP-3?
YES: GO TO 4.
NO: Malfunctioning temperature dial.
Replace A/C and AV switch.
- CHECK TO RETURN SELF-DIAGNOSIS STEP-2
Turn temperature dial (driver side) counterclockwise.
Return to self-diagnosis STEP-2?
YES: GO TO 5.
NO:
- Malfunctioning temperature dial.
- Replace A/C and AV switch.
- STEP-3: MODE DOOR AND INTAKE DOOR POSITIONS ARE CHECKED
Turn temperature dial (driver side) clockwise.
Does code No. 30 appear on the display?
YES: GO TO 6.
NO: GO TO 14.
- STEP-4: OPERATION OF EACH ACTUATOR IS CHECKED
- Turn temperature dial (driver side) clockwise.
- Press DEF switch. Code No. of each actuator test is indicated on the display.
GO TO 7.
- CHECK ACTUATORS
Refer to the following chart and confirm discharge air flow, air temperature, blower motor voltage and compressor operation. See Fig 4.
Checks must be made visually, by listening to any noise, or by touching air outlets with your hand, etc. for improper operation.
* 1: FOOT position during automatic control. Refer to AUXILIARY MECHANISM: FOOT POSITION SETTING TRIMMER .
OK or NG
OK: GO TO 8.
NG
- Air outlet does not change.
Go to Mode Door Motor Circuit. Refer to MODE DOOR MOTOR CIRCUIT .
- Intake door does not change.
Go to Intake Door Motor Circuit. Refer to INTAKE DOOR MOTOR CIRCUIT .
- Blower motor operation is malfunctioning.
Go to Blower Motor Circuit. Refer to BLOWER MOTOR CIRCUIT .
- Magnet clutch does not engage.
Go to Magnet Clutch Circuit. Refer to MAGNET CLUTCH CIRCUIT .
- Discharge air temperature does not change.
Go to Air Mix Door Motor Circuit. Refer to AIR MIX DOOR MOTOR CIRCUIT .
- Air outlet does not change.
- STEP-5: TEMPERATURE OF EACH SENSOR IS CHECKED
- Turn temperature dial (driver side) clockwise.
- Code No. 51 appears on the display.
GO TO 9.
- CHECK AMBIENT SENSOR
Press (DEF) switch one time. Temperature detected by ambient sensor is indicated on the display.
NOTE: If temperature shown on display greatly differs from actual temperature, check sensor circuit first, then inspect sensor.OK or NG
OK: GO TO 10.
NG: GO to Ambient Sensor Circuit. Refer to AMBIENT SENSOR CIRCUIT .
- CHECK IN-VEHICLE SENSOR
Press (DEF) switch a second time. Temperature detected by in vehicle sensor is indicated on the display.
NOTE: If temperature shown on display greatly differs from actual temperature, check sensor circuit first, then inspect sensor.OK or NG
OK: GO TO 11.
NG: GO to In-vehicle Sensor Circuit. Refer to IN-VEHICLE SENSOR CIRCUIT .
- CHECK INTAKE SENSOR
Press (DEF) switch a third time. Temperature detected by intake sensor is indicated on the display.
NOTE: If temperature shown on display greatly differs from actual temperature, check sensor circuit first, then inspect sensor.OK or NG
OK: GO TO 12.
NG: GO to Intake Sensor Circuit. Refer to INTAKE SENSOR CIRCUIT .
- CHECK CAN COMMUNICATION ERROR
- Press (REC) switch.
- CAN communication error between unified meter and A/C amp. and DISPLAY UNIT or DISPLAY CONTROL UNIT is detected.
OK or NG
OK
- Turn ignition switch OFF or AUTO switch ON.
- INSPECTION END
NG: GO to CAN communication. Refer to SYSTEM DESCRIPTION under CAN COMMUNICATION .
- Unified meter and A/C amp. - DISPLAY UNIT
- Unified meter and A/C amp. - DISPLAY CONTROL UNIT
- CHECK MALFUNCTIONING SENSOR
Refer to MALFUNCTIONING SENSOR CODES for malfunctioning code No.
(If two or more sensors malfunction, corresponding code Nos. blink respectively twice.)
When performing indoors, aim a light (more than 60W) at sunload sensor, otherwise Code No. 25 will indicate despite that sunload sensor is functioning properly.
MALFUNCTIONING SENSOR CODESCode No. Manufacturing Sensor (Including Circuits) See Diagnostic Procedure For 21/-21 Ambient Sensor AMBIENT SENSOR 22/-22 In-vehicle Sensor IN-VEHICLE SENSOR 24/-24 Intake Sensor INTAKE SENSOR 25/-25 Sunload Sensor (1) SUNLOAD SENSOR 26/-26 Air Mix Door Motor PBR (Driver Side) LAN CIRCUIT 27/-27 Air Mix Door Motor PBR (Passenger Side) (1) Perform self-diagnosis STEP-2 under sunshine. INSPECTION END
- CHECK MALFUNCTIONING DOOR MOTOR POSITION SWITCH
Mode or (and) intake door motor PBR (s) is (are) malfunctioning.
(If two or more mode or intake doors are out of order, corresponding code numbers blink respectively twice.)
MALFUNCTIONING DOOR MOTOR POSITION CODESCode No. (1)(2) Mode Or Intake Door Position See 31 VENT Mode Door Motor (3) 32 B/L 1 33 B/L 2 34 FOOT (4) 35 D/F 36 DEF 37 FRE Intake Door Motor (5) 38 20% FRE 39 REC NOTE: If two or more mode or intake doors are out of order, corresponding code numbers blick respectively twice.(1) If mode door motor harness connector is disconnected, the following display pattern will appear: 31>32>33>34>35>36> Return to 31. (2) If intake door motor harness connector is disconnected, the following display pattern will appear: 37>38>39> Return to 37. (3) Refer to MODE DOOR MOTOR CIRCUIT . (4) FOOT position during automatic control. Refer to AUXILIARY MECHANISM: FOOT POSITION SETTING TRIMMER (5) Refer to Refer to INTAKE DOOR MOTOR CIRCUIT . INSPECTION END