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Home >> Nissan-Datsun >> 2004 >> Sentra SE-R Spec V >> Repair and Diagnosis >> External Pages >> Different car >> Section 538 (Manual Transmission - Sedan) >> Transmission Assembly >> Disassembly and Assembly >> Assembly >> Shift Control Components

Shift Control Components

WARNING: This page is about a different car, the 2005 Infiniti G35. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install 5th-6th shift fork to 5th-6th coupling sleeve.
  2. Install 5th-6th fork rod (reversal side) to 5th-6th shift fork.
  3. Drive retaining pin into 5th-6th shift fork using a pin punch [6 mm (0.24in) dia.]
    CAUTION: Do not reuse retaining pin.
    Fig 1: Locating 5th-6th Shift Fork, 5th-6th Fork Rod (Reversal Side) And Retaining Pin
    G02350182Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install 5th-6th fork rod to adapter plate.
  5. Install 5th-6th fork rod bracket to 5th-6th fork rod.
  6. Drive retaining pin into 5th-6th fork rod bracket using a pin punch [6 mm (0.24in) dia.]
    CAUTION: Do not reuse retaining pin.
    Fig 2: Locating 5th-6th Fork Rod Bracket, 5th-6th Control Lever And Retaining Pin
    G02350183Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install 5th-6th control lever to adapter plate, and then tighten mounting bolts to the specified torque. Refer to "SHIFT CONTROL COMPONENTS "
    CAUTION: Set the projection upward.
    Fig 3: Locating 5th-6th Control Lever
    G02350184Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Insert check balls into adapter plate.
    Fig 4: Locating Check Balls Into Adapter Plate
    G02350185Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install reverse shift fork onto reverse coupling sleeve.
  10. Insert reverse fork rod to reverse shift fork.
  11. Drive retaining pin into reverse shift fork using a pin punch [6 mm (0.24 in) dia.]
    CAUTION: Do not reuse retaining pin.
    Fig 5: Locating Reverse Shift Fork, Reverse Fork Rod And Retaining Pin
    G02350186Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Insert interlock pin and interlock plunger into adapter plate.
    Fig 6: Locating Interlock Pin And Interlock Plunger
    G02350187Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Install 1st-2nd shift fork onto 1st-2nd coupling sleeve.
  14. Insert 1st-2nd fork rod to 1st-2nd shift fork.
  15. Drive retaining pin into 1st-2nd shift fork using a pin punch [6 mm (0.24 in) dia.]
    CAUTION: Do not reuse retaining pin.
    Fig 7: Locating 1st-2nd Shift Fork, 1st-2nd Fork Rod And Retaining Pin
    G02350188Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install 3rd-4th shift fork onto 3rd-4th coupling sleeve.
  17. Install 3rd-4th fork rod (reversal side) to 3rd-4th shift fork.
  18. Drive retaining pin into 3rd-4th shift fork (reversal side) using a pin punch [6 mm (0.24 in) dia.]
    CAUTION: Do not reuse retaining pin.
    Fig 8: Locating 3rd-4th Shift Fork, 3rd-4th Fork Rod (Reversal Side) And Retaining Pin
    G02350189Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Insert interlock pin and check balls into adapter plate.
    Fig 9: Locating Interlock Pin And Check Balls
    G02350190Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Install 3rd-4th fork rod to adapter plate.
  21. Install 3rd-4th fork rod bracket to 3rd-4th fork rod.
  22. Drive retaining pin into 3rd-4th fork rod bracket using a pin punch [6 mm (0.24 in) dia.]
    CAUTION: Do not reuse retaining pin.
    Fig 10: Locating 3rd-4th Fork Rod, 3rd-4th Fork Rod Bracket And Retaining Pin
    G02350191Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Insert check ball, check ball spring into adapter plate, apply Genuine Silicone RTV or equivalent (refer to GI section) to check ball plug threads, and tighten to the specified torque. Refer to "SHIFT CONTROL COMPONENTS ".
    Fig 11: Locating Check Ball And Check Ball Spring
    G02350192Courtesy of NISSAN MOTOR CO., U.S.A.
  24. Install shifter cap to 3rd-4th control lever.
  25. Insert 3rd-4th control lever to adapter plate, and then tighten mounting bolts to the specified torque. Refer to "SHIFT CONTROL COMPONENTS "
    CAUTION: Make sure the top and bottom are oriented correctly.
    Fig 12: Locating 3rd-4th Control Lever And Shifter Cap
    G02350193Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Insert check ball spring and check ball into the adapter plate, apply Genuine Silicone RTV or equivalent (refer to GI section) to the check ball plug threads, and tighten to the specified torque. Refer to "SHIFT CONTROL COMPONENTS ".
    Fig 13: Locating Check Ball Spring, Check Ball Plug And Check Ball
    G02350194Courtesy of NISSAN MOTOR CO., U.S.A.
  27. Install striking rod to adapter plate.
  28. Install striking lever to striking rod.
  29. Drive retaining pin into striking lever using a pin punch [6 mm (0.24 in) dia.]
    CAUTION: Do not reuse retaining pin.
    Fig 14: Locating Striking Lever, Striking Rod And Retaining Pin
    G02350195Courtesy of NISSAN MOTOR CO., U.S.A.
  30. Install baffle plate onto adapter plate, and tighten mounting bolts to the specified torque.
    Fig 15: Locating Baffle Plate
    G02350196Courtesy of NISSAN MOTOR CO., U.S.A.
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