LEMON Manuals: Even more car manuals for everyone
Home >> Nissan-Datsun >> 2004 >> Frontier Base, Standard >> Repair and Diagnosis >> Transmission >> Manual Transmission - FS5W71C >> Case Components >> Assembly

Case Components: Assembly

  1. Install front cover oil seal using Tool.
    • Apply multi-purpose grease to seal lip. 
      1. Tool number: ST23800000 (J25691-01) 
        Fig 1: Installing Front Cover Oil Seal Using Tool
        G00771182Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Apply sealant to mating surface of transmission case as shown in Fig 2.
    • Use Genuine Anaerobic Liquid Gasket, or equivalent. Refer to RECOMMENDED FLUIDS AND LUBRICANTS .
      Fig 2: Applying Sealant To Mating Surface Of Transmission Case
      G00771183Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install adapter plate into transmission case by lightly tapping it using a soft hammer.
    Fig 3: Installing Adapter Plate Into Transmission Case
    G00771184Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install main drive gear ball bearing snap ring.
    Fig 4: Installing Main Drive Gear Ball Bearing Snap Ring
    G00771185Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Apply sealant to mating surface of adapter plate as shown in Fig 5.
    Fig 5: Applying Sealant To Mating Surface Of Adapter Plate
    G00771186Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Place shift forks in neutral position.
  7. Install striking lever and striking rod onto adapter plate and align striking lever with shift brackets.
    Fig 6: Installing Striking Lever And Striking Rod Onto Adapter Plate
    G00771187Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install rear extension.
    • Tighten rear extension bolts equally in a crisscross pattern.
      1. Rear extension bolts: 16 - 19 N.m (1.6 - 2.0 kg-m, 12 - 14 ft-lb) 
    Fig 7: Installing Rear Extension
    G00771188Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install striking lever retaining pin.
    Fig 8: Installing Striking Lever Retaining Pin
    G00771189Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Select counter gear front bearing shim. Refer to COUNTERSHAFT FRONT BEARING SHIM .
    1. Allowable clearance (A) from bearing surface to transmission case: 0 - 0.16 mm (0 - 0.0063 in) 
  11. Install new gasket and front cover.
    Fig 9: Installing Gasket And Front Cover
    G00771190Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Apply sealant to front cover bolts. Tighten front cover bolts.
  13. Install check ball, check spring, select check plungers and return springs.
  14. Apply sealant to select check plugs. Tighten select check plugs.
  15. Install control housing and new gasket.
    1. Control housing bolts: 14 - 18 N.m (1.4 - 1.8 kg-m, 10 - 13 ft-lb) 
      Fig 10: Installing Control Housing And Gasket
      G00771191Courtesy of NISSAN MOTOR CO., U.S.A.