Diagnostic Procedure
- CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the pressure drops.
Testing pressure : 157 kPa (1.6 kg/cm 2 , 23 psi)
CAUTION: Higher than the specified pressure may cause radiator damage. Pressure should not drop.OK or NG
- OK: GO TO 2.
- NG: Check the following for leak.
- Hose
- Radiator
- Water pump
Refer to "WATER PUMP ".
- CHECK RADIATOR CAP
Apply pressure to cap with a tester.
Radiator cap relief : 78 - 98 kPa
pressure (0.8 - 1.0 kg/cm 2 , 11 - 14 psi)
OK or NG
- OK: GO TO 3.
- NG: Replace radiator cap.
- CHECK THERMOSTAT
- Check valve seating condition at normal room temperatures.
It should seat tightly.
- Check valve opening temperature and valve lift.
Valve opening temperature : 76.5°C (170°F) [standard]
Valve lift : More than 8 mm/90°C (0.31 in/194°F)
- Check if valve is closed at 5°C (9°F) below valve opening temperature.
For details, refer to "THERMOSTAT ".
OK or NG
- OK: GO TO 4.
- NG: Replace thermostat.
- Check valve seating condition at normal room temperatures.
- CHECK ENGINE COOLANT TEMPERATURE SENSOR
Check resistance as shown in the figure.
< Reference data >
OK or NG
- OK: GO TO 5.
- NG: Replace engine coolant temperature sensor.
- CHECK MAIN 11 CAUSES
If the cause cannot be isolated, go to , "MAIN 11 CAUSES OF OVERHEATING ".
- INSPECTION END
Perform FINAL CHECK by the following procedure after repair is completed.
- Warm up engine. Run the vehicle for at least 20 minutes. Pay attention to engine coolant temperature gauge on the instrument panel. If the reading shows an abnormally high temperature, another part may be malfunctioning.
- Stop vehicle and let engine idle. Check the intake and exhaust systems for leaks by listening for noise or visually inspecting the components.
- Allow engine to cool and visually check for oil and coolant leaks. Then, perform "Overall Function Check".