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Home >> Nissan-Datsun >> 2004 >> Frontier Base, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission - RL4R01A >> Control Valve Assembly >> Assembly

Control Valve Assembly: Assembly

  1. Install upper and lower bodies.
    1. Position upper body with oil circuit facing up. Install steel balls in their proper positions.
      Fig 1: Installing Steel Balls Positions
      G00770617Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install reamer bolts from bottom of upper body.
      Fig 2: Installing Reamer Bolts From Bottom Of Upper Body
      G00770618Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Position lower body with oil circuit facing up. Install orifice check spring, orifice check valve.
      1. D : 2.0 mm (0.079 in) 
      Fig 3: Installing Orifice Check Spring, Orifice Check Valve
      G00770619Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Install separator plate on lower body.
    5. Temporarily install support plates, side plate (with steel ball) and tube brackets.
      Fig 4: Installing Support Plates, Side Plate (With Steel Ball) And Tube Brackets)
      G00770620Courtesy of NISSAN MOTOR CO., U.S.A.
    6. Temporarily assemble lower and upper bodies, using reamer bolt as a guide.
      • Be careful not to dislocate or drop steel balls, orifice check spring and orifice check valve.
      Fig 5: Installing Reamer Bolt
      G00770621Courtesy of NISSAN MOTOR CO., U.S.A.
    7. Install and temporarily tighten bolts and tube brackets in their proper locations.
    Fig 6: Tightening Bolts And Tube Brackets
    G00770622Courtesy of NISSAN MOTOR CO., U.S.A.

    Bolt length and location: 

    Fig 7: Bolt Length Chart
    G00770623Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install solenoids.
    1. Attach O-ring and install overdrive cancel solenoid valve and side plate onto lower body.
      Fig 8: Attaching O-Ring And Installing Overdrive Cancel Solenoid Valve And Side Plate Onto Lower Body
      G00770624Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Attach O-ring and install torque converter clutch solenoid valve onto upper body.
  3. Tighten bolt.
Fig 9: Installing Torque Converter Clutch Solenoid Valve Onto Upper Body
G00770625Courtesy of NISSAN MOTOR CO., U.S.A.