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Home >> Nissan-Datsun >> 2004 >> Frontier Base, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 9 (Transfer Case) >> Repair For Component Parts >> Mainshaft >> Disassembly

Repair For Component Parts: Mainshaft: Disassembly

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  1. Check front drive sprocket end play using a dial gauge, as shown in Fig 1.
    1. Standard : 0.2 - 0.35 mm (0.0079 - 0.0138 in) 
    • If end play is not within specification, check front drive sprocket and clutch gear for wear. 
    Fig 1: Checking Front Drive Sprocket End Play Using Dial Gauge
    G00782289Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Remove retainer ring, speedometer drive gear and steel ball.
    • Be careful not to lose the steel ball. 
    Fig 2: Removing Retainer Ring, Speedometer Drive Gear And Steel Ball
    G00782290Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Remove snap ring and spacer.
    Fig 3: Removing Snap Ring And Spacer
    G00782291Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Use a press to remove front drive sprocket with mainshaft rear bearing and clutch gear together.
  5. Remove needle bearing.
    Fig 4: Removing Needle Bearing
    G00782292Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Remove bearing retainer and then remove snap ring.
    Fig 5: Removing Snap Ring
    G00782293Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Use a press to remove mainshaft front bearing from mainshaft.
    Fig 6: Removing Mainshaft Front Bearing From Mainshaft
    G00782294Courtesy of NISSAN MOTOR CO., U.S.A.