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Home >> Nissan-Datsun >> 2004 >> Altima Base, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle >> Assembly >> Assembly (3)

Assembly (3)

  1. Install anchor end pin and lock nut on transmission case.
  2. Place brake band on outside of reverse clutch drum. Tighten anchor end pin just enough so that brake band is evenly fitted on reverse clutch drum.
    Fig 1: Placing Brake Band On Outside Of Reverse Clutch Drum
    G02887216Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Place bearing race selected in total end play adjustment step on oil pump cover.
    • Apply petroleum jelly to bearing race. 
  4. Place thrust washer selected in reverse clutch end play step on reverse clutch drum.
    • Apply petroleum jelly to thrust washer. 
      Fig 2: Installing Thrust Washer & Bearing Race
      G02887217Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install oil pump assembly, baffle plate and gasket on transmission case.
  6. Tighten oil pump fixing bolts to the specified torque.
    Fig 3: Installing Oil Pump Assembly, Baffle Plate & Gasket On Transmission Case
    G02887218Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install O-ring to input shaft.
    • Apply ATF to O-ring. 
      Fig 4: Installing O-Ring To Input Shaft
      G02887219Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Adjust brake band.
    1. Tighten anchor end pin to the specified torque.

      Anchor end pin: Refer to " BRAKE BAND  ". 

    2. Back off anchor end pin two and a half turns.
    3. While holding anchor end pin, tighten lock nut.

      Lock nut: Refer to " BRAKE BAND  ". 

      Fig 5: Tightening Anchor End Pin
      G02887220Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Apply compressed air to oil holes of transmission case and check operation of brake band.
    Fig 6: Applying Compressed Air To Transmission Case Oil Hole
    G02887221Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install final drive assembly on transmission case.
    Fig 7: Installing Final Drive Assembly On Transmission Case
    G02887222Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Install differential lubricant tube on converter housing. Tighten differential lubricant tube bolts to the specified torque. Refer to "OVERHAUL ".
    Fig 8: Installing Differential Lubricant Tube On Converter Housing
    G02887223Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install O-ring on differential oil port of transmission case.
    Fig 9: Installing O-Ring On Differential Oil Port Of Transmission Case
    G02887224Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Install converter housing on transmission case.
    • Apply locking sealant to mating surface of converter housing. 
      Fig 10: Installing Converter Housing On Transmission Case
      G02887225Courtesy of NISSAN MOTOR CO., U.S.A.
    • Tighten converter housing bolts to the specified torque. Refer to " OVERHAUL  ". 
      Fig 11: Tightening Converter Housing Bolts
      G02887226Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Install accumulator piston.
    1. Check contact surface of accumulator piston for damage.
      Fig 12: Checking Contact Surface Of Accumulator Piston For Damage
      G02887227Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install O-rings on accumulator piston.
      • Apply ATF to O-rings. 

        Accumulator piston O-rings: Refer to "O-RING "

        Fig 13: Installing O-Rings On Accumulator Piston
        G02887228Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install accumulator pistons and return springs on transmission case.
      • Apply ATF to inner surface of transmission case. 

        Return springs: Refer to " RETURN SPRING  ". 

        Fig 14: Installing Accumulator Pistons & Return Springs On Transmission Case
        G02887229Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Install lip seals for band servo oil holes on transmission case.
    • Apply petroleum jelly to lip seals. 
      Fig 15: Installing Lip Seals
      G02887230Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install L & R oil tube and oil sleeve. Tighten L & R oil tube bolts to the specified torque. Refer to "OVERHAUL ".
    Fig 16: Installing L & R Oil Tube & Oil Sleeve
    G02887231Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Install control valve assembly.
    1. Insert manual valve into control valve assembly.
      • Apply ATF to manual valve. 
        Fig 17: Inserting Manual Valve Into Control Valve Assembly
        G02887232Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Set manual shaft in Neutral position.
    3. Install control valve assembly on transmission case while aligning manual valve with manual plate.
    4. Pass solenoid harness through transmission case and install terminal body on transmission case by pushing it.
    5. Install stopper ring to terminal body.
      Fig 18: Setting Manual Shaft In Neutral Position
      G02887233Courtesy of NISSAN MOTOR CO., U.S.A.
    6. Tighten bolts I, X  and bull.

      Bolt length, number and location: 

      BOLTS SPECIFICATIONS

      Bolt symbol I  X  bull
      Bolt length "l" mm (in) 40 (1.57) 33 (1.30) 43.5 (1.713)
      Number of bolts 5 6 2
      Fig 19: Tightening Mounting Bolts
      G02887234Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Install oil pan.
    1. Attach a magnet to oil pan.
    2. Install new oil pan gasket on transmission case.
    3. Install oil pan on transmission case.
      • Always replace oil pan bolts as they are self-sealing bolts. 
      • Tighten four bolts in a criss-cross pattern to prevent dislocation of gasket. 
        Fig 20: Removing Foreign Materials From Oil Pan
        G02887235Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Tighten oil pan bolts and drain plug to the specified torque. Refer to "OVERHAUL ".
  19. Install park/neutral position (PNP) switch.
    1. Set manual shaft in P position.
    2. Temporarily install park/neutral position (PNP) switch on manual shaft.
    3. Move selector lever to N position.
      Fig 21: Setting Manual Shaft In P Position
      G02887236Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Use a 4 mm (0.16 in) pin for this adjustment.
      1. Insert the pin straight into the manual shaft adjustment hole.
      2. Rotate park/neutral position (PNP) switch until the pin can also be inserted straight into hole in park/neutral position (PNP) switch.
    5. Tighten park/neutral position (PNP) switch fixing bolts. Refer to "OVERHAUL ".
    6. Remove pin from adjustment hole after adjusting park/neutral position (PNP) switch.
      Fig 22: Inserting Pin Straight Into Manual Shaft Adjustment Hole
      G02887237Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Install A/T fluid charging pipe and fluid cooler tube to transmission case. Tighten A/T fluid charging pipe and fluid cooler tube bolts to the specified torque. Refer to "OVERHAUL ".
    Fig 23: Installing A/T Fluid Charging Pipe & Fluid Cooler Tube To Transmission Case
    G02887238Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Install torque converter.
    1. Pour ATF into torque converter.
      • Approximately 1 liter (1-1/8 US qt, 7/8 lmp qt) of fluid is required for a new torque converter. 
      • When reusing old torque converter, add the same amount of fluid as was drained. 
        Fig 24: Pouring Automatic Transmission Fluid Into Torque Converter
        G02887239Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install torque converter while aligning notches of torque converter with notches of oil pump.
      Fig 25: Installing Torque Converter By Aligning Torque Converter Notches With Oil Pump Notches
      G02887240Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Measure distance "A" to check that torque converter is in proper position.

      Distance A: 14 mm (0.55 in) or more 

      Fig 26: Measuring Distance A
      G02887241Courtesy of NISSAN MOTOR CO., U.S.A.
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