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Disassembly and Assembly of Brake Caliper: Assembly

WARNING: This page is about a different car, the 2006 Nissan Titan. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Do not use NISSAN Rubber Grease (KRE00 00010, KRE00 00010 01) when assembling.
  1. Apply clean brake fluid to new piston seal and insert into groove on cylinder body. Refer to "RECOMMENDED FLUIDS AND LUBRICANTS ".
    Fig 1: Applying Clean Brake Fluid To Piston Seal
    G04187123Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Do not reuse piston seal.
  2. Apply brake fluid to piston and to piston boot, then install piston boot in to piston groove.
    Fig 2: Applying Brake Fluid To Piston And Piston Boot
    G04187124Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Do not reuse piston boot.
  3. Insert piston into cylinder body by hand and insert piston boot piston-side lip into piston groove.
    CAUTION: Press piston evenly and vary the pressing point to prevent cylinder inner wall from being rubbed.
  4. Install sliding boots and sleeves to cylinder body.
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