Forward Clutch And Overrun Clutch: Assembly

WARNING: This page is about a different variant/trim than selected.

Install D-rings and oil seals on forward clutch piston and overrun clutch piston.
- Take care with direction of oil seal.
- Apply ATF to both parts.
Fig 1: Installing D-Rings And Oil Seals On Forward Clutch Piston And Overrun Clutch Piston
Courtesy of NISSAN MOTOR CO., U.S.A.
Install overrun clutch piston assembly on forward clutch piston while turning it slowly.
- Apply ATF to inner surface of forward clutch piston.
Fig 2: Installing Overrun Clutch Piston Assembly On Forward Clutch Piston While Turning It Slowly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install forward clutch piston assembly on forward clutch drum while turning it slowly.
- Apply ATF to inner surface of drum.
Fig 3: Installing Forward Clutch Piston Assembly On Forward Clutch Drum While Turning It Slowly
Courtesy of NISSAN MOTOR CO., U.S.A.
Align notch in forward clutch piston with groove in forward clutch drum.

Fig 4: Aligning Notch In Forward Clutch Piston With Groove In Forward Clutch Drum
Courtesy of NISSAN MOTOR CO., U.S.A.
Install return spring on piston.
Install spring retainer on return springs.
Return spring: Refer to "CLUTCH AND BRAKE RETURN SPRINGS ".

Fig 5: Installing Spring Retainer On Return Springs
Courtesy of NISSAN MOTOR CO., U.S.A.
Set Tool on spring retainer and install snap ring while compressing return springs.
- Set Tool directly above return springs.
  
  Fig 6: Setting Tool On Spring Retainer
  Courtesy of NISSAN MOTOR CO., U.S.A.
- Do not align snap ring gap with spring retainer stopper.
  
  Fig 7: Identifying Stopper And Snap Ring
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install drive plates, driven plates, retaining plate and dish plate for overrun clutch.
Install snap ring for overrun clutch.

Fig 8: Installing Snap Ring
Courtesy of NISSAN MOTOR CO., U.S.A.
Measure clearance between overrun clutch retaining plate and snap ring.
If not within allowable limit, select proper retaining plate.

Specified clearance

Standard: 1.0 - 1.4 mm (0.039 - 0.055 in)

Allowable limit: 2.0 mm (0.079 in)

Overrun clutch retaining plate: Refer to "OVERRUN CLUTCH ".

Fig 9: Measuring Clearance Between Overrun Clutch Retaining Plate And Snap Ring
Courtesy of NISSAN MOTOR CO., U.S.A.
Install drive plates, driven plates, retaining plate and dish plate for forward clutch.
Take care with the order and direction of plates.
Install snap ring for forward clutch.

Fig 10: Installing Snap Ring
Courtesy of NISSAN MOTOR CO., U.S.A.
Measure clearance between forward clutch retaining plate and snap ring.
If not within allowable limit, select proper retaining plate.

Specified clearance

Standard: 0.45 - 0.85 mm (0.0177 - 0.0335 in)

Allowable limit: 1.85 mm (0.0728 in)

Forward clutch retaining plate: Refer to "FORWARD CLUTCH "

Fig 11: Measuring Clearance Between Forward Clutch Retaining Plate And Snap Ring
Courtesy of NISSAN MOTOR CO., U.S.A.
Check operation of forward clutch.
Refer to "FORWARD CLUTCH AND OVERRUN CLUTCH ".

Fig 12: Applying Compressed Air On Hole For Forward Clutch Inspection
Courtesy of NISSAN MOTOR CO., U.S.A.
Check operation of overrun clutch.
Refer to "FORWARD CLUTCH AND OVERRUN CLUTCH ".

Fig 13: Applying Compressed Air On Hole For Overrun Clutch Inspection
Courtesy of NISSAN MOTOR CO., U.S.A.