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Assembly (2)

WARNING: This page is about a different car, the 2005 Nissan Xterra. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install new O-ring to oil pump assembly.
    CAUTION:
    • Do not reuse O-ring.
    • Apply ATF to O-ring.
      Fig 1: Installing O-Ring To Oil Pump Assembly
      G03608187Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install bearing race to oil pump assembly.
    CAUTION: Apply petroleum jelly to bearing race.
    Fig 2: Installing Bearing Race To Oil Pump Assembly
    G03608188Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install oil pump assembly in transmission case.
    CAUTION: Apply ATF to oil pump baring.
    Fig 3: Installing Oil Pump Assembly In Transmission Case
    G03608189Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Apply recommended sealant (Genuine RTV Silicone Sealant or equivalent. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".) to oil pump assembly as shown.
    CAUTION: Completely remove all moisture, oil, old sealant and any foreign material from the oil pump bolts and oil pump bolt mating surfaces.
    Fig 4: Applying Sealant To Oil Pump Assembly
    G03608190Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Tighten oil pump bolts to specified torque.
    CAUTION: Apply ATF to oil pump bushing.

    : 48 N.m (4.9 kg-m, 35 ft-lb) 

    Fig 5: Tightening Oil Pump Bolts
    G03608191Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install new O-ring to input clutch assembly.
    CAUTION:
    • Do not reuse O-ring.
    • Apply ATF to O-ring.
      Fig 6: Installing O-Ring To Input Clutch Assembly
      G03608192Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install converter housing to transmission case.
    CAUTION: Do not reuse self-sealing bolt.

    Converter housing bolt: 

    : 52 N.m (5.3 kg-m, 38 ft-lb) 

    Self-sealing bolt: 

    : 61 N.m (6.2 kg-m, 45 ft-lb) 

    Fig 7: Installing Converter Housing To Transmission Case
    G03608193Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Make sure that brake band does not close turbine revolution sensor hole.
    Fig 8: Identifying Turbine Revolution Sensor Hole
    G03608194Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install control valve with TCM.
    1. Connect TCM connector and park/neutral position switch connector.
      Fig 9: Connecting TCM Connector And Park/Neutral Position Switch Connector
      G03608195Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install A/T assembly harness connector to control valve with TCM.
      Fig 10: Installing A/T Assembly Harness Connector To Control Valve With TCM
      G03608196Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Connect TCM connectors.
      Fig 11: Connecting TCM Connectors
      G03608197Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Install new O-ring to A/T assembly harness connector.
      CAUTION:
      • Do not reuse O-ring.
      • Apply ATF to O-ring.
        Fig 12: Installing O-Ring To A/T Assembly Harness Connector
        G03608198Courtesy of NISSAN MOTOR CO., U.S.A.
    5. Install A/T fluid temperature sensor 2 to bracket.
      Fig 13: Installing A/T Fluid Temperature Sensor 2 To Bracket
      G03608199Courtesy of NISSAN MOTOR CO., U.S.A.
    6. Install A/T fluid temperature sensor 2 (with bracket) in control valve with TCM.
      CAUTION: Adjust bolt hole of bracket to bolt hole of control valve.

      : 7.9 N.m (0.81 kg-m, 70 in-lb) 

      Fig 14: Installing A/T Fluid Temperature Sensor 2 (With Bracket) In Control Valve With TCM
      G03608200Courtesy of NISSAN MOTOR CO., U.S.A.
    7. Install control valve with TCM in transmission case.
      CAUTION:
      • Make sure that turbine revolution sensor securely installs turbine revolution sensor hole.
      • Hang down revolution sensor harness toward outside so as not to disturb installation of control valve with TCM.
      • Adjust A/T assembly harness connector of control valve with TCM to terminal hole of transmission case.
        Fig 15: Installing Control Valve With TCM In Transmission Case
        G03608201Courtesy of NISSAN MOTOR CO., U.S.A.
      • Assemble it so that manual valve cutout is engaged with manual plate projection.
        Fig 16: Engaging Manual Valve Cutout With Manual Plate Projection
        G03608202Courtesy of NISSAN MOTOR CO., U.S.A.
    8. Install bolts A, B and C to control valve with TCM.
      CONTROL VALVE BOLTS SPECIFICATIONS

      Bolt symbol Length mm (in) Number of bolts
      A 42 (1.65) 5
      B 55 (2.17) 6
      C 40 (1.57) 1
      Fig 17: Installing Bolts A, B And C To Control Valve With TCM
      G03608203Courtesy of NISSAN MOTOR CO., U.S.A.
    9. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After that tighten them in order (1 --> 2 --> 3), and then tighten other bolts.

      : 7.9 N.m (0.81 kg-m, 70 in-lb) 

      Fig 18: Identifying Tightening Sequence Of Control Valve Bolts
      G03608204Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Connect A/T fluid temperature sensor 2 connector.
  11. Securely fasten terminal cord assembly and A/T fluid temperature sensor 2 harness with terminal clips.
    Fig 19: Connecting A/T Fluid Temperature Sensor 2 Connector
    G03608205Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Connect revolution sensor connector.
  13. Securely fasten revolution sensor harness with terminal clips.
    Fig 20: Connecting Revolution Sensor Connector
    G03608206Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Pull down A/T assembly harness connector.
    CAUTION: Be careful not to damage connector.
    Fig 21: Pulling Down A/T Assembly Harness Connector
    G03608207Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Install snap ring to A/T assembly harness connector.
    Fig 22: Installing Snap Ring To A/T Assembly Harness Connector
    G03608208Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install magnets in oil pan.
    Fig 23: Installing Magnets In Oil Pan
    G03608209Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Install oil pan to transmission case.
    1. Install oil pan gasket to transmission case.
      CAUTION:
      • Do not reuse oil pan gasket.
      • Install it in the direction to align hole positions.
      • Completely remove all moisture, oil, old gasket and any foreign material from oil pan gasket mating surface.
    2. Install oil pan to transmission case.
      CAUTION:
      • Install it so that drain plug comes to the position as shown.
      • Be careful not to pinch harnesses.
      • Completely remove all moisture, oil, old gasket and any foreign material from oil pan gasket mating surface.
        Fig 24: Installing Oil Pan
        G03608210Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Tighten oil pan bolts to the specified torque in numerical order shown after temporarily tightening them.
      CAUTION: Do not reuse oil pan bolts.

      : 7.9 N.m (0.81 kg-m, 70 in-lb) 

      Fig 25: Identifying Tightening Sequence Of Oil Pan Bolts
      G03608211Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Install drain plug to oil pan.
    CAUTION: Do not reuse drain plug gasket.

    : 34 N.m (3.5 kg-m, 25 ft-lb) 

  19. Install torque converter.
    1. Pour ATF into torque converter.
      • Approximately 2 liter (2-1/8 US qt, 1-3/4 Imp qt) of fluid is required for a new torque converter  .
      • When reusing old torque converter, add the same amount of fluid as was drained  .
        Fig 26: Pouring ATF Into Torque Converter
        G03608212Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install torque converter while aligning notches of torque converter with notches of oil pump.
      CAUTION: Install torque converter while rotating it.
      Fig 27: Installing Torque Converter
      G03608213Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Measure distance "A" to make sure that torque converter is in proper position.

      Distance "A": 25.0 mm (0.98 in) or more 

      Fig 28: Checking Torque Converter Dimensions
      G03608214Courtesy of NISSAN MOTOR CO., U.S.A.
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