LEMON Manuals: Even more car manuals for everyone
Home >> Nissan-Datsun >> 2003 >> Frontier Base, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission (RL4R01A) >> Assembly >> Assembly (2)

Assembly (2)

  1. Place transmission case into horizontal position.
  2. Install brake band and band strut.
    1. Install band strut on brake band.
      • Apply petroleum jelly to band strut. 
      Fig 1: Applying Petroleum Jelly To Band Strut
      G02103088Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Place brake band around reverse clutch drum, and insert band strut into end of band servo piston stem.
      Fig 2: Inserting Band Strut Into End Of Band Servo Piston Stem
      G02103089Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install anchor end pin on transmission case. Then, tighten anchor end pin just enough so that reverse clutch drum (clutch pack) will not tilt forward.
    Fig 3: Installing Anchor End Pin On Transmission Case
    G02103090Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install input shaft on transmission case.
    • Pay attention to its direction - O-ring groove side faces front. 
    Fig 4: Installing Input Shaft On Transmission Case
    G02103091Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install gasket on transmission case.
  5. Install oil pump assembly.
    1. Install needle bearing on oil pump assembly.
      • Apply petroleum jelly to the needle bearing. 
      2. Fig 5: Installing Needle Bearing On Oil Pump Assembly
      G02103092Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install selected thrust washer on oil pump assembly.
      • Apply petroleum jelly to thrust washer. 
    3. Carefully install seal rings into grooves and press them into the petroleum jelly so that they are a tight fit.
      Fig 6: Installing Seal Rings Into Grooves
      G02103093Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Install O-ring on oil pump assembly.
      • Apply petroleum jelly to O-ring. 
      Fig 7: Installing O-Ring On Oil Pump Assembly
      G02103094Courtesy of NISSAN MOTOR CO., U.S.A.
    5. Apply petroleum jelly to mating surface of transmission case and oil pump assembly.
      Fig 8: Applying Petroleum Jelly To Mating Surface Of Transmission Case And Oil Pump Assembly
      G02103095Courtesy of NISSAN MOTOR CO., U.S.A.
    6. Install oil pump assembly.
    • Install two converter housing securing bolts in bolt holes in oil pump assembly as guides. 
      Fig 9: Installing Oil Pump Assembly
      G02103096Courtesy of NISSAN MOTOR CO., U.S.A.
    • Insert oil pump assembly to the specified position in transmission, as shown at left. 
    Fig 10: Identifying Position For Inserting Oil Pump Assembly In Transmission
    G02103097Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install O-ring on input shaft.
    • Apply ATF to O-rings. 
    Fig 11: Installing O-Ring On Input Shaft
    G02103098Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install converter housing.
    1. Apply Genuine Anaerobic Liquid Gasket or equivalent around bolt holes in converter housing. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".
      • Do not apply too much sealant. 
      Fig 12: Applying Genuine Anaerobic Liquid Gasket Around Bolt Holes In Converter Housing
      G02103099Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Apply Genuine Anaerobic Liquid Gasket or equivalent to seating surfaces of bolts that secure front of converter housing. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".
    3. Install converter housing on transmission case.
    Fig 13: Installing Converter Housing On Transmission Case
    G02103100Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Adjust brake band.
    1. Tighten anchor end pin to specified torque.

      Anchor end pin: 4 - 6 N.m (0.4 - 0.6 kg-m, 35 - 52 in-lb) 

      2. Fig 14: Tightening Anchor End Pin
      G02103101Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Back off anchor end pin two and a half turns.
    3. While holding anchor end pin, tighten lock nut.
    Fig 15: Tightening Lock Nut
    G02103102Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install terminal cord assembly.
    1. Install O-ring on terminal cord assembly.
      • Apply petroleum jelly to O-ring. 
    2. Compress terminal cord assembly stopper and install terminal cord assembly on transmission case.
    Fig 16: Installing Terminal Cord Assembly
    G02103103Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install control valve assembly.
    1. Install accumulator piston return springs B, C  and D 

      Free length of return springs: Refer to  "RETURN SPRINGS ".

      Fig 17: Installing Accumulator Piston Return Springs
      G02103104Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install manual valve on control valve.
      • Apply ATF to manual valve. 
      Fig 18: Installing Manual Valve On Control Valve
      G02103105Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install control valve assembly on transmission case.
    4. Install connector tube brackets and tighten bolts A  and B  .
      • Check that terminal assembly harness does not catch.
      Fig 19: Identifying Control Valve Assembly Bolts
      G02103107Courtesy of NISSAN MOTOR CO., U.S.A.
      Fig 20: Control Valve Assembly Bolts Specifications
      G02103106Courtesy of NISSAN MOTOR CO., U.S.A.
    5. Install O-ring on oil strainer.
      • Apply petroleum jelly to O-ring. 
      Fig 21: Installing O-Ring On Oil Strainer
      G02103108Courtesy of NISSAN MOTOR CO., U.S.A.
    6. Install oil strainer on control valve.
    7. Securely fasten terminal harness with clips.
    Fig 22: Locating Terminal Clips
    G02103109Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Install oil pan.
    1. Attach a magnet to oil pan.
      Fig 23: Attaching Magnet To Oil Pan
      G02103110Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install new oil pan gasket on transmission case.
    3. Install oil pan and bracket on transmission case.
      • Always replace oil pan bolts as they are self-sealing bolts. 
      • Before installing bolts, remove traces of sealant and oil from mating surface and thread holes. 
      • Tighten four bolts in a crisscross pattern to prevent dislocation of gasket. 
    4. Tighten drain plug.
    Fig 24: Locating Drain Plug And Oil Pan Bolts
    G02103111Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install park/neutral position (PNP) switch.
    1. Check that manual shaft is in 1 position.
    2. Temporarily install PNP switch on manual shaft.
    3. Move manual shaft to N.
      Fig 25: Installing Park/Neutral Position (PNP) Switch
      G02103112Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Use a 4 mm (0.16 in) pin for this adjustment.
      1. Insert the pin straight into the manual shaft adjustment hole.
        2. Fig 26: Inserting Pin Straight Into The Manual Shaft Adjustment Hole
        G02103113Courtesy of NISSAN MOTOR CO., U.S.A.
      2. Rotate PNP switch until the pin can also be inserted straight into hole in PNP switch.
    5. Tighten PNP switch fixing bolts.
    6. Remove pin from adjustment hole after adjusting PNP switch.
  13. Install torque converter.
    1. Pour ATF into torque converter.
      • Approximately 2 liters (2-1/8 US qt, 1-3/4 Imp qt) of fluid are required for a new torque converter. 
      • When reusing old torque converter, add the same amount of fluid as was drained. 
      Fig 27: Pouring ATF Into Torque Converter
      G02103114Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install torque converter while aligning notches and oil pump.
      Fig 28: Installing Torque Converter While Aligning Notches And Oil Pump
      G02103115Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Measure distance A to check that torque converter is in proper position.

    Distance "A": 26.0 mm (1.024 in) or more 

    Fig 29: Checking Proper Positioning Of Torque Converter
    G02103116Courtesy of NISSAN MOTOR CO., U.S.A.
scientia non olet · About LEMON Manuals