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Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2005 Infiniti G35. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  • Do not use mineral oils such as kerosene, gasoline during the cleaning and assembly process.
  • Do not drop parts. If a part is dropped, do not use it.
  1. Apply brake fluid to a grommet, and place it into master cylinder to install.
    CAUTION: Do not reuse grommet.
  2. Install reservoir tank to master cylinder.
    CAUTION:
    • Do not reuse reservoir tank and reservoir tank mounting pin.
    • Pay attention to the orientation of reservoir tank.
    Fig 1: Installing Reservoir Tank To Master Cylinder
    G02335587Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Secure flange of cylinder body as shown in Fig 2.
    CAUTION:
    • Using copper plate or cloth to cover flange when securing in a vise.
    • When securing master cylinder assembly in a vise, be sure not to over tighten.
    • Be sure to fix the flange part with the brake tube installation side of cylinder body up.
    Fig 2: Clamping Flange Of Cylinder Body In Vise
    G02335588Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Using a pin punch [commercial service tool: diameter approx. 4 mm (0.16 in)], insert the reservoir tank mounting pin into the pin hole so that the attachment side and the opposite side are identical.
    Fig 3: Inserting Reservoir Tank Mounting Pin Into Pin Hole Using Pin Punch
    G02335589Courtesy of NISSAN MOTOR CO., U.S.A.
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