Case Components

WARNING: This page is about a different car, the 2006 Infiniti G35. However, it is still accessible from the selected car via links, so may be relevant.

Install counter front bearing to the transmission case.
Install oil gutter to transmission case.
Install breather to transmission.
CAUTION: Do not reuse breather.

Fig 1: Identifying Counter Front Bearing To Transmission Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Apply liquid gasket to the transmission case adapter plate mounting surface as shown in the figure.

Fig 2: Identifying Area For Applying Liquid Gasket
Courtesy of NISSAN MOTOR CO., U.S.A.
- Use Genuine Silicone RTV or equivalent. Refer to " RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".
CAUTION: Complete remove all moisture and oil, etc., from the transmission case and adapter plate mounting surfaces.
Place the adapter plate in the transmission case, using a soft hammer to tap the adapter plate to install it into the transmission case.

Fig 3: Placing Adapter Plate In Transmission Case Using Soft Hammer
Courtesy of NISSAN MOTOR CO., U.S.A.
Install snap ring to main drive gear bearing, using snap ring pliers.
CAUTION: Do not reuse snap ring.

Fig 4: Identifying Snap Ring To Main Drive Gear Bearing Using Snap Ring Pliers
Courtesy of NISSAN MOTOR CO., U.S.A.
Tighten baffle plate mounting nut to the specified torque. Refer to "CASE COMPONENTS ".

Fig 5: Tightening Baffle Plate Mounting Nut
Courtesy of NISSAN MOTOR CO., U.S.A.
Apply multi-purpose grease to the lip of the front cover oil seal. Using a drift, to install oil seal approx. 8.55-9.55 mm (0.336-0.376 in) above from the front cover edge surface.
Tool number : KV38102100 (J-25803-01)
CAUTION:
- Do not reuse front cover oil seal.
- When installing, do not incline the front cover oil seal.
Fig 6: Identifying Front Cover Oil Seal Using Drift
Courtesy of NISSAN MOTOR CO., U.S.A.
Install front cover gasket and front cover to the transmission case.

Fig 7: Identifying Front Cover Gasket And Front Cover To Transmission Case
Courtesy of NISSAN MOTOR CO., U.S.A.

CAUTION: Do not reuse front cover gasket.
Temporary tightening 2 bolts in the positions shown in the figure.
Temporary tightening remaining 9 bolts.

Fig 8: Tightening Bolts
Courtesy of NISSAN MOTOR CO., U.S.A.

CAUTION: Four bolts pointed by arrows in the figure are not reusable.
Tighten bolts to the specified torque in order as shown on the figure. Refer to "CASE COMPONENTS ".

Fig 9: Identifying Tightening Sequence Of Bolts
Courtesy of NISSAN MOTOR CO., U.S.A.
Install washer to the withdrawal lever ball pin and then install it to front cover. Tighten withdrawal lever ball pin to the specified torque. Refer to "CASE COMPONENTS ".

Fig 10: Identifying Washer To Withdrawal Lever Ball Pin
Courtesy of NISSAN MOTOR CO., U.S.A.
Install rear extension oil gutter to rear extension, and then tighten bolt to specified torque. Refer to "CASE COMPONENTS ".
Install reverse idler shaft, reverse idler needle bearing, reverse idler gear, and reverse idler thrust washer to the adapter plate.
Apply multi -purpose grease to the striking rod oil seal lip, and then using the drift to install striking rod oil seal.

Fig 11: Identifying Striking Rod Oil Seal Using Drift
Courtesy of NISSAN MOTOR CO., U.S.A.

Tool number : ST35291000 ( - )
CAUTION:
- Do not reuse striking rod oil seal.
- When installing, do not incline the striking rod oil seal.
Apply multi - purpose grease to the lip of the rear oil seal. Using a drift, to install rear oil seal. 1.2-2.2 mm (0.047-0.087 in) above from the rear extension edge surface.

Fig 12: Identifying Rear Oil Seal Using Drift
Courtesy of NISSAN MOTOR CO., U.S.A.

Tool number : ST33400001 (J-26082)
CAUTION:
- Do not reuse rear oil seal.
- When installing, do not incline the rear oil seal.
Apply liquid gasket to the adapter plate rear extension mounting surface as shown in the figure.

Fig 13: Applying Liquid Gasket To Adapter Plate Rear Extension Mounting Surface
Courtesy of NISSAN MOTOR CO., U.S.A.
- Use Genuine Silicone RTV or equivalent. Refer to " RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".
CAUTION: Completely remove all moisture, oil, etc., from the adapter plate and rear extension mounting surfaces.
Install rear extension to adapter plate and then tighten mounting bolts to the specified torque in order as shown on the figure. Refer to "CASE COMPONENTS ".
Install control lever housing to the rear extension and then tighten mounting bolts to the specified torque. Refer to "SHIFT CONTROL COMPONENTS ".

Fig 14: Identifying Tightening Sequence Of Mounting Bolts
Courtesy of NISSAN MOTOR CO., U.S.A.

CAUTION: Do not hold control lever housing to prevent bushing of control lever housing from deformation when moving transmission assembly.

Install return spring plungers and return springs into the rear extension, apply liquid gasket to the return spring plug threads, and then tighten return spring plug to the specified torque. Refer to "SHIFT CONTROL COMPONENTS ".

Use Genuine Silicone RTV or equivalent. Refer to " RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".

RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS SPECIFICATIONS

Region	Return spring identification mark	Plunger notch
RH	Brown	No
LH	Blue	Yes

Fig 15: Identifying Return Spring Plungers And Return Springs Into Rear Extension

Courtesy of NISSAN MOTOR CO., U.S.A.

CAUTION: The right and left return spring and return spring plunger are different, so make sure they are installed correctly.

Install shift check pin as a one unit with the control bracket to rear extension and then tighten mounting bolts to the specified torque. Refer to "SHIFT CONTROL COMPONENTS ".

Fig 16: Identifying Shift Check Pin
Courtesy of NISSAN MOTOR CO., U.S.A.
Install plunger to the rear extension, and then screwing PNP switch and back-up lamp switch to the rear extension with 1-2 pitches. Apply liquid gasket to the switch threads, and tighten switch to the specified torque. Refer to "CASE COMPONENTS ".
- Use Genuine Silicone RTV or equivalent. Refer to " RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".
Install retaining pin into the control rod, using a pin punch [6 mm (0.24 in) dia.].

Fig 17: Identifying Retaining Pin Into Control Rod Using Pin Punch
Courtesy of NISSAN MOTOR CO., U.S.A.

CAUTION: Do not reuse retaining pin.
Install check ball and check select spring into the rear extension.

Fig 18: Identifying Check Ball And Check Select Spring Into Rear Extension
Courtesy of NISSAN MOTOR CO., U.S.A.
Install rear extension upper cover gasket and rear extension upper cover to rear extension.

Fig 19: Identifying Rear Extension Upper Cover Gasket
Courtesy of NISSAN MOTOR CO., U.S.A.
CAUTION:
- Do not reuse rear extension upper cover gasket.
- Avoid tangling check select spring.
Tighten rear extension upper cover bolts to the specified torque in order as shown on the figure. Refer to "CASE COMPONENTS ".