LEMON Manuals: Even more car manuals for everyone
Home >> Nissan-Datsun >> 2002 >> Sentra SE-R Spec V >> Repair and Diagnosis >> External Pages >> Different car >> Section 2171 (Transfer Case (TX15B)) >> Unit Disassembly And Assembly >> Transfer Assembly >> Disassembly and Assembly >> Disassembly

Disassembly and Assembly: Disassembly

WARNING: This page is about a different car, the 2011 Nissan Xterra. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the drain plug and filler plug.
  2. Remove the transfer control device from the rear case.
  3. Remove the O-ring from the transfer control device.
    Fig 1: Locating Transfer Control Device Bolts
    G07154360
  4. Remove the self-lock nut from the companion flange, using suitable tool.
    Fig 2: Removing Self-Lock Nut From Companion Flange, Using Suitable Tool
    G07154361
  5. Put a matching mark on top of the front drive shaft in line with the mark on the companion flange.
    CAUTION: Use paint to make the matching mark on the front drive shaft. Do not damage the front drive shaft.
    Fig 3: Aligning Front Drive Shaft Matching Mark With Companion Flange Mark
    G07154362
  6. Remove the companion flange, using suitable tool.
    Fig 4: Removing Companion Flange, Using Suitable Tool
    G07154363
  7. Remove the front oil seal from the front case, using Tool.

    Tool number : ST33290001 (J-34286) 

    Fig 5: Removing Front Oil Seal From Front Case, Using Tool
    G07154364
    CAUTION: Do not damage front case or front drive shaft.
  8. Remove the 4LO switch [gray (with green paint)] and ATP switch (black) from the front case.
    Fig 6: Identifying 4LO Switch And ATP Switch (Black)
    G07154365
  9. Remove the wait detection switch (gray) from the rear case.
    Fig 7: Identifying Wait Detection Switch
    G07154366
  10. Remove check plug, check shift spring and check ball (M/T models only).
    Fig 8: Identifying Check Plug, Check Shift Spring And Check Ball (M/T Models Only)
    G07154367
  11. Remove the dust cover from the rear case, using suitable tool.
    CAUTION: Do not damage rear case.
  12. Remove oil cover from the dust cover.
    Fig 9: Removing Dust Cover From Rear Case, Using Suitable Tool
    G07154368
  13. Remove the rear oil seal from the rear case, using Tool.
    CAUTION: Do not damage rear case or mainshaft.

    Tool number : ST33290001 (J-34286) 

    Fig 10: Removing Rear Oil Seal From Rear Case, Using Tool
    G07154369
  14. Remove the input oil seal from the front case, using suitable tool.
    CAUTION: Do not damage front case, sun gear or input bearing.
    Fig 11: Removing Input Oil Seal From Front Case, Using Suitable Tool
    G07154370
  15. Remove the retainer bolts and gaskets.
    Fig 12: Locating Retainer Bolts With Gaskets
    G07154371
  16. Remove the rear case bolts, harness bracket and air breather hose clamp from the rear case.
    Fig 13: Locating Rear Case Bolts
    G07154372
  17. Separate the front case from the rear case. Then remove the rear case by prying it up, using suitable tool.
    CAUTION: Do not damage the mating surface.
  18. Remove the spacer from the control shift rod (A/T models only).
    CAUTION: Do not drop spacer.
    Fig 14: Removing Rear Case By Prying It Up, Using Suitable Tool
    G07154373
  19. Remove the snap ring from the mainshaft, using suitable tool.
    Fig 15: Removing Snap Ring From Mainshaft, Using Suitable Tool
    G07154374
  20. Remove the mainshaft rear bearing from the mainshaft, using suitable tool.
  21. Remove the retainer from the mainshaft.
    Fig 16: Removing Mainshaft Rear Bearing From Mainshaft, Using Suitable Tool
    G07154375
  22. Remove the snap ring from the mainshaft, using suitable tool.
  23. Remove the oil pump assembly from the mainshaft.
    Fig 17: Removing Snap Ring From Mainshaft, Using Suitable Tool
    G07154376
  24. Remove the snap ring from the mainshaft, using suitable tool.
  25. Remove the clutch gear from the mainshaft.
    Fig 18: Removing Snap Ring From Mainshaft, Using Suitable Tool
    G07154377
  26. Remove the snap ring from the L-H shift rod assembly, using suitable tool.
  27. Remove the 2-4 sleeve and 2-4 shift fork assembly from the mainshaft.
    Fig 19: Removing Snap Ring From L-H Shift Rod Assembly, Using Suitable Tool
    G07154378
  28. Remove the drive chain together with the sprocket and front drive shaft from the front case.
  29. Remove the mainshaft from the sun gear assembly.
  30. Remove the L-H shift rod assembly and control shift rod assembly from the front case.
  31. Remove the L-H sleeve together with the L-H shift fork from the planetary carrier assembly.
    Fig 20: Removing Drive Chain Together With Sprocket And Front Drive Shaft From Front Case
    G07154379
  32. Remove the snap ring from the sun gear.
    CAUTION: Do not damage sun gear or input bearing.
    Fig 21: Identifying Snap Ring
    G07154380
  33. Press the sun gear assembly and planetary carrier assembly from the front case, using Tool.

    Tool number : KV38100200 (-) 

    Fig 22: Pressing Sun Gear Assembly And Planetary Carrier Assembly From Front Case, Using Tool
    G07154381
  34. Remove the snap ring from the front case.
    Fig 23: Identifying Snap Ring
    G07154382
  35. Remove the internal gear from the front case.
    Fig 24: Removing Internal Gear From Front Case
    G07154383
  36. Remove the snap ring from the front case.
    Fig 25: Identifying Snap Ring In Front Case
    G07154384
  37. Remove the input bearing from the front case, using Tool.

    Tool number : KV38100200 (-) 

    Fig 26: Removing Input Bearing From Front Case
    G07154385
  38. Remove the baffle plate from the front case.
  39. Remove the breather tube from the front case.
    Fig 27: Identifying Baffle Plate
    G07154386
scientia non olet · About LEMON Manuals