LEMON Manuals: Even more car manuals for everyone
Home >> Nissan-Datsun >> 2002 >> Sentra SE-R Spec V >> Repair and Diagnosis >> External Pages >> Different car >> Section 2171 (Transfer Case (TX15B)) >> Unit Disassembly And Assembly >> Transfer Assembly >> Disassembly and Assembly >> Assembly

Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2011 Nissan Xterra. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the breather tube.
    CAUTION: Install breather tube in the direction shown.
    Fig 1: Identifying Breather Tube
    G07154391
  2. Install the baffle plate to the front case. Tighten the bolt to the specified torque. Refer to "DISASSEMBLY AND ASSEMBLY ".
    CAUTION: Install baffle plate by pushing it in the direction shown while tightening the bolt.
    Fig 2: Identifying Baffle Plate
    G07154392
  3. Install the input bearing to the front case, using Tool.

    Tool number : ST30720000 (J-25405) 

    Fig 3: Installing Input Bearing To Front Case
    G07154393
  4. Install the new snap ring to the front case.
    CAUTION: Do not reuse snap ring.
    Fig 4: Identifying Snap Ring In Front Case
    G07154394
  5. Install the internal gear with the groove facing up into the front case.
    Fig 5: Installing Internal Gear With Groove Facing Up Into Front Case
    G07154395
  6. Install the snap ring to the front case.
    CAUTION: Do not reuse snap ring.
    Fig 6: Identifying Snap Ring Of Front Case
    G07154396
  7. Install the planetary carrier assembly and sun gear assembly to the front case, using Tool.

    Tool number : KV38100200 (-) 

    Fig 7: Installing Planetary Carrier Assembly And Sun Gear Assembly To Front Case, Using Tool
    G07154397
  8. Install the snap ring to the sun gear.
    CAUTION:
    • Do not reuse snap ring.
    • Do not damage sun gear.
      Fig 8: Identifying Snap Ring
      G07154398
  9. Set the L-H sleeve together with the L-H shift fork assembly onto the planetary carrier assembly.
    Fig 9: Setting L-H Sleeve Together With L-H Shift Fork Assembly Onto Planetary Carrier Assembly
    G07154399
  10. Install the control shift rod assembly to the front case.
    CAUTION: Set pin of L-H shift fork assembly into the groove of drum cam.
  11. Turn the control shift rod assembly fully counterclockwise.
    Fig 10: Setting Pin Of L-H Shift Fork Assembly Into Groove Of Drum Cam
    G07154400
  12. Install the L-H shift rod assembly through the L-H shift fork assembly opening to the front case.
    CAUTION: Set pin of L-H shift rod assembly into the groove of drum cam.
    Fig 11: Setting Pin Of L-H Shift Rod Assembly Into Groove Of Drum Cam
    G07154401
  13. Install the mainshaft to the sun gear assembly.
  14. Install the drive chain to the front drive shaft and sprocket.
    CAUTION: Install with the Identification mark of drive chain on the side of the rear bearing of front drive shaft.
    Fig 12: Identifying Identification Mark Of Drive Chain On Side Of Rear Bearing Of Front Drive Shaft
    G07154402
  15. Install the drive chain together with the front drive shaft and sprocket to the front case.
    Fig 13: Installing Drive Chain Together With Front Drive Shaft And Sprocket To Front Case
    G07154403
  16. Install the 2-4 sleeve and 2-4 shift fork assembly to the mainshaft.
    CAUTION:
    • Install with proper orientation of 2-4 sleeve.
    • Install 2-4 shift fork with engaging the grooves of 2-4 shift fork in the retaining pin of 2-4 shift bracket.
      Fig 14: Installing 2-4 Sleeve And 2-4 Shift Fork Assembly To Mainshaft
      G07154404
  17. Install the snap ring to the L-H shift rod assembly, using suitable tool.
    CAUTION: Do not reuse snap ring.
  18. Install the clutch gear to the mainshaft.
    Fig 15: Installing Snap Ring To L-H Shift Rod Assembly, Using Suitable Tool
    G07154405
  19. Install the snap ring to the mainshaft, using suitable tool.
    CAUTION: Do not reuse snap ring.
  20. Install the oil pump assembly to the mainshaft.
    Fig 16: Installing Snap Ring To Mainshaft, Using Suitable Tool
    G07154406
  21. Install the snap ring to the mainshaft, using suitable tool.
    CAUTION: Do not reuse snap ring.
    Fig 17: Installing Snap Ring To Mainshaft, Using Suitable Tool
    G07154407
  22. Install the retainer to the mainshaft.
    CAUTION: Set the projection of oil pump assembly to the identification hole, and then align locating hole of retainer to the L-H shift rod assembly.
    Fig 18: Installing Retainer To Mainshaft
    G07154408
  23. Install the mainshaft rear bearing to the mainshaft, using Tool.

    Tool number : KV32102700 (-) 

    CAUTION: Do not push too hard in order to avoid snap rings becoming dislodged from mainshaft.
    Fig 19: Installing Mainshaft Rear Bearing To Mainshaft
    G07154409
  24. Install the snap ring to the mainshaft, using suitable tool.
    CAUTION: Do not reuse snap ring.
  25. Install the spacer to the control shift rod (A/T models only).
    Fig 20: Installing Snap Ring To Mainshaft
    G07154410
  26. Apply liquid gasket to the mating surface of the front case.
    • Use Genuine Anaerobic Liquid Gasket or equivalent.  Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".
      CAUTION: Remove old sealant adhering to mating surfaces. Also remove any moisture, oil, or foreign material adhering to application and mating surfaces.
  27. Install the rear case to the front case.
    Fig 21: View Of Liquid Gasket Application Points On Mating Surface Of Front Case
    G07154411
  28. Tighten the bolts to the specified torque. Refer to "EXPLODED VIEW ".
    CAUTION: Be sure to install the harness brackets and air breather hose clamp.
    Fig 22: Locating Rear Case Bolts
    G07154412
  29. Install the retainer bolts with new gaskets. Tighten the bolts to the specified torque. Refer to "EXPLODED VIEW ".
    CAUTION:
    • Do not reuse gasket.
    • Tighten them to the specified torque again.
      Fig 23: Locating Retainer Bolts With Gaskets
      G07154413
  30. Apply petroleum jelly to the circumference of the oil seal, and install it to the front case, using Tools.

    Dimension A : 4.0 - 4.6 mm (0.157 - 0.181 in) 

    Tool number A: ST30720000 (J-25405) 

    B: KV40104830 (-) 

    Fig 24: Installing Oil Seal To Front Case, Using Tools
    G07154414
    CAUTION:
    • Do not reuse oil seal.
    • Apply petroleum jelly to oil seal.
  31. Install the rear oil seal until it is flush with the end face of the rear case, using Tool.

    Tool number : KV38100500 (-) 

    Fig 25: Installing Rear Oil Seal
    G07154415
    CAUTION:
    • Do not reuse oil seal.
    • Apply petroleum jelly to oil seal.
  32. Install the oil cover until it reaches the end face of the new dust cover.
    CAUTION:
    • Do not reuse dust cover.
    • Position the oil cover with the notch at bottom position.
  33. Apply petroleum jelly to the circumference of the new dust cover. Position the dust cover as shown.
    CAUTION:
    • Position the protrusions at the position shown.
    • 1: Dust cover
    • A: Protrusions
    • 2: Rear case assembly
      Fig 26: Positioning Dust Cover
      G07154416
  34. Install the dust cover to the rear case, using Tool.

    Tool number : KV40105310 (-) 

    CAUTION:
    • Do not reuse dust cover.
    • Apply petroleum jelly to dust cover.
      Fig 27: Installing Dust Cover To Rear Case Using Tool
      G07154417
  35. Install check ball and check spring to rear case (M/T models only).
  36. Apply sealant to thread of check plug, then install it to rear case and tighten to the specified torque (M/T models only). Refer to "EXPLODED VIEW ".
  37. Apply sealant to the threads of the wait detection switch (gray). Then install it to the rear case and tighten to the specified torque. Refer to "EXPLODED VIEW ".
  38. Apply sealant to the threads of the 4LO switch (gray with green paint) and ATP switch (black). Then install them to the front case and tighten to the specified torque. Refer to "EXPLODED VIEW ".
  39. Install the front oil seal until it is flush with the end face of the front case, using Tool.

    Tool number : KV38100500 (-) 

    Fig 31: Installing Front Oil Seal
    G07154421
    CAUTION:
    • Do not reuse oil seal.
    • Apply petroleum jelly to oil seal.
  40. Align the matching mark on the front drive shaft with the mark on the companion flange, then install the companion flange.
    Fig 32: Aligning Front Drive Shaft Matching Mark With Companion Flange Mark
    G07154422
  41. Install the companion flange self-lock nut. Tighten to the specified torque, using suitable tool. Refer to "EXPLODED VIEW ".
    CAUTION: Do not reuse self-lock nut.
    Fig 33: Tightening Companion Flange Self-Lock Nut
    G07154423
  42. Install the O-ring to the transfer control device.
    CAUTION:
    • Do not reuse O-ring.
    • Apply petroleum jelly to O-ring.
      Fig 34: View Of O-Ring On Transfer Control Device
      G07154424
  43. Install the transfer control device to the rear case.
    1. Turn the control shift rod fully counterclockwise using a suitable tool, and then put a mark on the control shift rod.
      Fig 35: Identifying Control Shift Rod Mark
      G07154425
    2. Align the transfer control device shaft cutout with the mark on the control shift rod, and install it.
      NOTE: Turn the transfer control device when the transfer control device connection does not match.
      Fig 36: Aligning Transfer Control Device Shaft Cutout With Mark On Control Shift Rod
      G07154426
    3. Tighten the bolts to the specified torque. Refer to "EXPLODED VIEW ".
      Fig 37: Locating Transfer Control Device Bolts
      G07154427
  44. Install the drain plug and filler plug with new gaskets to the rear case. Tighten to the specified torque. Refer to "EXPLODED VIEW ".
    CAUTION: Do not reuse gaskets.
scientia non olet · About LEMON Manuals