Removal And Installation: Notes

CAUTION:

When removing or installing the manifold absolute pressure sensor, be careful not to apply impact to the sensor.
Do not reuse the manifold absolute pressure sensor that has been dropped.

Pre-removal operation	Post-installation operation
Air Cleaner Assembly Removal (Refer to AIR CLEANER ). Brake Booster Vacuum Hose Removal (Refer to MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ). Throttle Body Assembly Removal (Refer to THROTTLE BODY ASSEMBLY ) <2.0L ENGINE>. Throttle Body Assembly Removal (Refer to THROTTLE BODY ASSEMBLY ) <2.4L ENGINE>. Fuel Rail and Fuel Injector Assembly Removal (Refer to INJECTOR ) <2.0L ENGINE>. Fuel Rail and Fuel Injector Assembly Removal (Refer to INJECTOR ) <2.4L ENGINE>. EGR Valve and EGR Valve Stay Removal (Refer to EGR Valve REMOVAL AND INSTALLATION ).	EGR Valve and EGR Valve Stay Installation (Refer to EGR Valve REMOVAL AND INSTALLATION ). Fuel Rail and Fuel Injector Assembly Installation (Refer to INJECTOR ) <2.0L ENGINE>. Fuel Rail and Fuel Injector Assembly Installation (Refer to INJECTOR ) <2.4L ENGINE>. Throttle Body Assembly Installation (Refer to THROTTLE BODY ASSEMBLY ) <2.0L ENGINE>. Throttle Body Assembly Installation (Refer to THROTTLE BODY ASSEMBLY ) <2.4L ENGINE>. Brake Booster Vacuum Hose Installation (Refer to MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ). Air Cleaner Assembly Installation (Refer to AIR CLEANER ).

Pre-removal operation

Post-installation operation

Air Cleaner Assembly Removal (Refer to AIR CLEANER ).
Brake Booster Vacuum Hose Removal (Refer to MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ).
Throttle Body Assembly Removal (Refer to THROTTLE BODY ASSEMBLY ) <2.0L ENGINE>.
Throttle Body Assembly Removal (Refer to THROTTLE BODY ASSEMBLY ) <2.4L ENGINE>.
Fuel Rail and Fuel Injector Assembly Removal (Refer to INJECTOR ) <2.0L ENGINE>.
Fuel Rail and Fuel Injector Assembly Removal (Refer to INJECTOR ) <2.4L ENGINE>.
EGR Valve and EGR Valve Stay Removal (Refer to EGR Valve REMOVAL AND INSTALLATION ).

EGR Valve and EGR Valve Stay Installation (Refer to EGR Valve REMOVAL AND INSTALLATION ).
Fuel Rail and Fuel Injector Assembly Installation (Refer to INJECTOR ) <2.0L ENGINE>.
Fuel Rail and Fuel Injector Assembly Installation (Refer to INJECTOR ) <2.4L ENGINE>.
Throttle Body Assembly Installation (Refer to THROTTLE BODY ASSEMBLY ) <2.0L ENGINE>.
Throttle Body Assembly Installation (Refer to THROTTLE BODY ASSEMBLY ) <2.4L ENGINE>.
Brake Booster Vacuum Hose Installation (Refer to MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ).
Air Cleaner Assembly Installation (Refer to AIR CLEANER ).

Fig 1: Removing/Installing Intake Manifold Components Location With Torque Specification

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

Removal steps
	1.	Control wiring harness connection
	2.	Rocker cover PCV hose connection
	3.	Evaporative emission vacuum hose
>>C<<	4.	Evaporative emission purge solenoid
>>C<<	5.	O-ring
>>C<<	6.	Manifold absolute pressure sensor
>>C<<	7.	O-ring
	8.	Engine oil dipstick
>>B<<	9.	Intake manifold stay
>>A<<	10.	Injector protector front
>>A<<	11.	Intake manifold
	12.	Intake manifold gasket
	13.	Harness bracket
	14.	Engine upper cover bracket