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Home >> Mitsubishi >> 2023 >> Outlander PHEV ES >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Overhaul >> Service Specifications

Service Specifications

Item Standard value Limit
Timing chain
Valve clearance (cold engine) mm (in) Inlet 0.20 ± 0.03 (0.007 ± 0.001) -
Exhaust 0.30 ± 0.03 (0.011 ± 0.001) -
Camshaft
Cam height of camshaft mm (in) Inlet 44.10 (1.73) 43.60 (1.71)
Exhaust 45.00 (1.77) 44.50 (1.75)
Camshaft bearing (metal) oil clearance mm (in) 0 - 0.032 (0 - 0.001) -
Cylinder head and valves
Distortion of cylinder head bottom mm (in) Within 0.05 (0.001) 0.2 (0.007)
Grinding limit of cylinder head bottom mm (in) - 0.2 (0.007)
Overall height of cylinder head mm (in) 128.5 (5.05) -
Overall length of valve mm (in) Inlet 113.18 (4.45) 112.68 (4.43)
Exhaust 105.89 (4.16) 105.39 (4.14)
Valve margin mm (in) Inlet 1.022 (0.040) 0.522 (0.020)
Exhaust 1.094 (0.043) 0.594 (0.023)
Free height of valve spring mm (in) 49.4 (1.9) 48.4 (1.9)
Squareness of valve spring 2°or less
Clearance between valve guide and valve stem mm (in) Inlet 0.020 - 0.047 (0.0008 - 0.0019) 0.10 (0.004)
Exhaust 0.030 - 0.057 (0.0012 - 0.0022) 0.15 (0.006)
Valve guide bore diameter mm (in) 14.6 - 15.2 (0.57 - 0.60) -
Valve seat contact width mm (in) Inlet 1.16 - 1.46 (0.045 - 0.057) -
Exhaust 1.35 - 1.65 (0.053 - 0.064) -
Piston and connecting rod
Piston pin press-fit load N (pound) 7, 500 - 17, 500 (1, 686 - 3, 934) -
Clearance between piston ring and ring groove mm (in) No. 1 0.03 - 0.07 (0.001 - 0.002) 0.1 (0.003)
No. 2 0.03 - 0.07 (0.001 - 0.002) 0.1 (0.003)
Piston ring end gap mm (in) No. 1 0.15 - 0.25 (0.005 - 0.009) 0.8 (0.031)
No. 2 0.20 - 0.35 (0.007 - 0.013) 0.8 (0.031)
Oil 0.10 - 0.35 (0.003 - 0.013) 1.0 (0.039)
Clearance of connecting rod big end thrust mm (in) 0.10 - 0.25 (0.003 - 0.009) 0.4 (0.015)
Outside diameter of connecting rod bolt mm (in) - 0.1 (0.003)
Connecting rod bearing oil clearance mm (in) 0.018 - 0.045 (0.0007 - 0.0017) 0.1 (0.003)
Crankshaft and cylinder block
Underhead length of crankshaft bearing cap bolt mm (in) 75.5 - 76.5 (2.97 - 3.01) -
Crankshaft end play mm (in) 0.05 - 0.25 (0.001 - 0.009) 0.4 (0.015)
Crankshaft journal oil clearance mm (in) 0.012 - 0.030 (0.0004 - 0.0011) 0.1 (0.003)
Distortion of cylinder block top surface mm (in) Within 0.05 (0.001) 0.2 (0.007)
Grinding limit of cylinder block top surface mm (in) - 0.2 (0.007)
Cylinder block cylinder bore mm (in) 88 (3.46) -
Cylindricity of cylinder block mm (in) 0.015 (0.0005) -