LEMON Manuals: Even more car manuals for everyone
Home >> Mitsubishi >> 2019 >> Outlander LE, AWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Continuously Variable Transaxle (CVT) Overhaul >> Transaxle >> Disassembly And Reassembly >> Disassembly Service Point

Disassembly Service Point

CAUTION: Do not disassemble parts other than specified in this service information.
  1. Remove the roll rod adapter bracket from the transaxle.
  2. Remove the transfer from the transaxle.<W1CJC>
  3. Remove the radiator hose bracket, harness bracket, corrugate clamp bracket and air breather bracket from the transaxle.
  4. Remove the oil filler tube and dipstick from the transaxle.
  5. Remove the control cable bracket and breather hose from the transaxle.
  6. Remove the oil cooler feed hose, oil cooler return hose, oil cooler pipe assembly, oil cooler tube assembly <Vehicles with air-cooled oil cooler assembly>, eye bolt and gasket from the transaxle.
  7. Remove the drain plug and drain plug gasket from the oil pan.
  8. Remove the torque converter from the transaxle.
    G13089034Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: When removing the O-ring, be careful not to cause damage to the input shaft.
  9. Remove the O-ring from the input shaft.
    G13089035Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  10. Remove the plug from the transaxle case, and detach the O-ring from the plug.
    G13089036Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  11. Remove the turbine speed sensor from the converter housing, and detach the O-ring from the sensor.
    G13089037Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  12. Remove the primary pulley speed sensor from the side cover, and detach the O-ring from the sensor.
    G13089038Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  13. Remove the secondary pulley speed sensor from the transaxle case, and detach the O-ring from the sensor.
    G13089039Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  14. Remove the manual control lever from the manual shaft.
    G13089040Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  15. Remove the transmission range switch from the transaxle case.
    G13089041Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  16. Remove the CVT fluid cooler from the transaxle case.
    G13089042Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  17. Remove the filter cover from the transaxle case.
    G13089043Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  18. Remove the O-ring and CVT fluid filter from the transaxle case.
    G13089044Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: When removing the side oil seal, be careful not to cause damage to the transaxle case.
  19. Using a flat blade screwdriver etc., remove the side oil seal from the transaxle case.
    G13088982Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: When removing the side oil seal, be careful not to cause damage to the converter housing.
  20. Using a flat blade screwdriver etc., remove the side oil seal from the converter housing. <F1CJC>
    G13088983Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: When removing the converter housing oil seal, be careful not to cause damage to the converter housing and input shaft.
  21. Remove the converter housing oil seal from the converter housing.
    G13089047Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: Be careful not to cause damage to the terminal body.
  22. Remove the snap ring from the terminal body, and press the terminal body into the transaxle case.
    G13088990Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  23. Remove the oil pan from the transaxle case.
  24. Remove the magnet from the oil pan.
    G13089049Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  25. Remove the oil pan gasket from the transaxle case.
    G13089050Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  26. Remove the oil strainer.
    Bolt symbol A B
    Shank length mm (inch) 44 (1.7) 12 (0.5)
    Quantity 1 2
    G13088998Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  27. Remove the O-ring from the oil strainer.
  28. Remove the bracket from the valve body assembly.
    G13089052Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  29. Remove the manual valve lever.
    G13089053Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  30. Remove the valve body assembly from the transaxle case in the following way.
    1. Remove mounting bolts of the valve body assembly.
      Bolt symbol A B C
      Shank length mm (inch) 54 (2.1) 44 (1.7) 54 (2.1)
      Quantity 8 1 2
      G13088997Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    2. Remove the valve body assembly from the transaxle case.
    NOTE: Tilt the valve body assembly, and after removing from the manual shaft side, remove the terminal body from the transaxle case.
    G13089055Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  31. Remove the valve body harness from the valve body assembly.
    G13088993Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  32. Remove the lip seal from the transaxle case.
G13089057Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.