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Home >> Mitsubishi >> 2019 >> Outlander GT >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle Overhaul >> Transaxle >> Disassembly And Reassembly >> Disassembly

Disassembly And Reassembly: Disassembly

CAUTION: Do not disassemble parts other than those described in this volume.
  1. Remove the transfer from the transaxle.
  2. Remove the roll rod adapter bracket from the transaxle.
  3. Remove the harness bracket from the transaxle.
  4. Remove the oil filler tube and oil level gage from the transaxle.
  5. Remove the control cable bracket and breather hose from the transaxle.
  6. Remove the corrugate clamp bracket from the transaxle.
  7. Remove the torque converter from the transaxle.
    G05431775Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  8. Remove the vehicle speed sensor from the transaxle case.
  9. Remove the O-ring from the vehicle speed sensor.
    G05431776Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  10. Remove the turbine sensor from the transaxle case.
  11. Remove the O-ring from the turbine sensor.
    G05431777Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  12. Remove the manual control lever from the manual shaft.
    G05431999Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  13. Remove the transmission range switch.
    G05431778Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  14. Remove the water-cooled transmission fluid cooler from the transaxle case.
    G05431779Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  15. Remove the O-ring from the water-cooled transmission fluid cooler.
    G05431780Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  16. Remove the pressure test port bolt from the transaxle case.
  17. Remove the O-ring from the pressure test port bolt.
    G05431781Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  18. Remove the baffle plate from the converter housing.
  19. Remove the O-ring from the baffle plate.
    G05431782Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  20. Remove stud bolts from the transaxle case.
    G05431783Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  21. Remove the cooler tube (IN) from the side cover.
    G05431784Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  22. Remove the cooler tube (OUT) from the side cover.
    G05431785Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: Be careful not to break the terminal body.
  23. Remove the snap ring from the terminal body and push the terminal body into the transaxle case.
    G05431786Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  24. Remove the control valve cover from the transaxle case.
    No. of bolts 16
    G05431787Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  25. Remove the control valve cover gasket from the transaxle case.
    G05431788Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION:
    • Mounting bolt A is a hexagon head bolt.
    • Mounting bolt B is a hexagon socket head bolt.
  26. Remove control valve assembly mounting bolts A and B.
    Bolt code A B
    Shank length mm (in) 71.5 (2.82) 58.0 (2.28)
    No. of bolts 5 4
    G05431789Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: Remove the control valve assembly by pulling it straight.
  27. Remove the control valve assembly from the transaxle case.
    G05431790Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: Be careful not to drop the manual valve.
  28. Remove the manual valve from the control valve.
    G05431791Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  29. Remove the oil temperature sensor and bracket from the control valve.
  30. Remove the bracket from the oil temperature sensor.
    G05431792Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  31. Remove the terminal assembly from the control valve.
    G05431793Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  32. Remove the detent spring.
    G05431794Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  33. Remove lip seals from the transaxle case.
    G05431795Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  34. Remove the transmission fluid adjusting bolt from the transaxle case.
  35. Remove the O-ring from the transmission fluid adjusting bolt.
    G05431797Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: Mounting bolts are Torx E20 bolts.
  36. Remove converter housing mounting bolts.
    No. of bolts 19
    G05431798Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  37. Lightly tap the converter housing with a plastic hammer or equivalent to remove.
    G05431799Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  38. Using the special tools MB992039 and MB990590, remove the outer race of the reduction gear bearing from the converter housing.
    G05431801Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  39. Remove the reduction gear taper bearing shim from the converter housing.
    G05431802Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  40. Using the special tools MB992039 and MB990590, remove the outer race of the differential side bearing from the converter housing.
    G05431803Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  41. Remove the differential taper bearing shim from the converter housing.
    G05431804Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  42. Remove the O-ring from the input shaft.
    G05431805Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  43. Remove the oil pump assembly and oil strainer as one unit.
    No. of bolts 7
    G05431806Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  44. Remove the oil strainer from the oil pump assembly.
    Bolt code A B
    Shank length mm (in) 25 (1.0) 16 (0.6)
    No. of bolts 2 1
    G05431807Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  45. Remove the magnet from the oil strainer.
    G05431808Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  46. Remove the O-ring from the transaxle case.
    G05431809Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  47. Remove the input shaft.
    G05431810Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  48. Remove the bearing race and needle bearing from the 3-5 reverse clutch drum.
    G05431811Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  49. Remove the 3-5 reverse clutch assembly.
    G05431812Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  50. Remove the needle bearing from the FR sun gear.
    G05431813Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  51. Remove the FR sun gear.
    G05431814Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  52. Remove the needle bearing from the FR sun gear.
    G05431815Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  53. Remove the FR internal gear and FR carrier as one unit.
    G05431816Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  54. Remove the FR internal gear and needle bearing from the FR carrier.
    G05431817Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  55. Remove the low clutch assembly.
    G05431818Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  56. Remove the thrust washer from the drum support.
    G05431819Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  57. Remove the differential assembly.
    G05431820Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  58. Remove the pawl shaft plate.
    G05431821Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  59. Remove the return spring.
    G05431822Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  60. Remove the parking pawl shaft.
    G05431823Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  61. Remove the parking pawl.
    G05431824Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  62. Remove the reduction gear lubrication tube.
    G05431825Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  63. Remove the reduction gear assembly.
    G05431826Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: Mounting bolts are Torx E16 bolts.
  64. Remove the side cover.
    No. of bolts 14
    G05431827Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  65. Remove the spacer and needle bearing from the side cover.
    G05431828Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  66. Remove the O-ring from the transaxle case.
    G05431829Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  67. Remove the high clutch assembly.
    G05431830Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  68. Remove the reduction sun gear.
    G05431831Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  69. Remove the reduction carrier.
    G05431832Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  70. Remove the needle bearing from the reduction internal gear.
    G05431833Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  71. Remove the reduction internal gear from the high clutch hub.
    G05431834Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  72. Remove the needle bearing from the reduction internal gear.
    G05431835Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  73. Remove the high clutch hub.
    G05431836Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  74. Remove the needle bearing from the RR sun gear on the rear side.
    G05431837Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  75. Remove the RR sun gear on the rear side.
    G05431838Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  76. Remove the needle bearing from the RR carrier assembly.
    G05431839Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: Check the plates for damage, deformation, surface burn or permanent strain. If faulty, replace.
  77. Remove the 2-6 brake retaining plate, drive plate and driven plate from the transaxle case.
    G05431840Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  78. Using a flat-head screwdriver or equivalent, remove the snap ring.
    G05431841Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  79. Remove the one-way clutch and RR carrier assembly as one unit.
    G05431842Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  80. Separate the one-way clutch and RR carrier assembly.
    G05431843Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  81. Remove the needle bearing from the RR carrier assembly.
    G05431844Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  82. Using a flat-head screwdriver or equivalent, remove the snap ring.
    G05431845Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: Check the plates for damage, deformation, surface burn or permanent strain. If faulty, replace.
  83. Remove the low-reverse brake retaining plate, drive plate and driven plate.
    G05431846Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  84. Remove the RR sun gear on the front side.
    G05431847Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  85. Remove the bearing race from the RR sun gear on the front side.
    G05431848Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  86. Remove the needle bearing.
    G05431849Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  87. Using the special tool MB992195, remove the snap ring.
    G05431850Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  88. Remove the diaphragm spring retainer.
    G05431851Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  89. Remove the diaphragm spring.
    G05431852Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: Do not feed air abruptly. Otherwise, the low-reverse brake piston may become stuck in the clutch drum.
  90. Feed air through the oil hole as indicated in the illustration to remove the low-reverse brake piston from the transaxle case.
    G05431853Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  91. Remove D-rings from the low-reverse brake piston.
    G05431854Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: Mounting bolts are Torx E18 bolts.
  92. Remove the Output gear set.
    No. of bolts 10
    G05431855Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  93. Remove the O-ring from the transaxle case.
    G05431856Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: Do not damage the transaxle case when removing the side oil seal.
  94. Using a flat-head screwdriver or equivalent, remove the side oil seal from the transaxle case.
    G05431857Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  95. Using the special tools MB992039 and MB990590, remove the outer race of the reduction gear bearing from the transaxle case equivalent.
    G05431858Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  96. Using the special tools MB992039 and MB990590, remove the outer race of the differential side bearing from the transaxle case.
    G05431859Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
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