Engine Overhaul (2.4L Engine) - Lancer

• General Specifications
• Service Specifications
• Rework Dimensions
• Torque Specifications
  • Notes
  • New Tightening Method By Using Plastic Region Tightening Bolt
• Sealants
  • Notes
  • Liquid Gasket (FIPG)
  • Disassembly
  • Cleaning Of Gasket Surface
  • Application Procedure
• Special Tools
• Ignition System
  • Removal And Installation
    • Notes
    • Removal Service Points
      • << A >> Crankshaft Pulley Center Bolt Removal
      • << B >> Spark Plug Removal
    • Installation Service Points
      • >> A << Spark Plug Installation
      • >> B << Crankshaft Pulley/Crankshaft Pulley Washer/Crankshaft Pulley Center Bolt Installation
      • >> C << Generator/Power Steering Pump Bracket Installation
• Throttle Body And EGR System
  • Removal And Installation
    • Notes
    • Installation Service Points
      • >> A << Manifold Absolute Pressure (Map) Sensor Installation
      • >> B << EGR Inlet Pipe Gasket/EGR Valve Support Gasket/EGR Pipe Gasket Installation
      • >> C << Exhaust Gas RECIRCULATION Valve Gasket Installation
      • >> D << Throttle Body Gasket/Throttle Body Installation
• Intake Manifold And Fuel System
  • Removal And Installation
    • Notes
    • Installation Service Points
      • >> A << Engine Oil Pressure Switch Installation
      • >> B << Generator Bracket Installation
      • >> C << Intake Manifold Installation
      • >> D << Inlet Manifold Stay Installation
      • >> E << O-Ring Installation
      • >> F << Injector And Injector Support Installation
      • >> G << Fuel Rail Assembly/Bracket/Injector Protector Rear Installation
• Exhaust Manifold
  • Removal And Installation
    • < Fwd >
    • < AWD >
    • Installation Service Points
      • >> A << Exhaust Manifold Gasket Installation
      • >> B << Crankshaft Position Sensor/O-Ring Installation
      • >> C << Exhaust Manifold Bracket Installation
• Water Hose And Pipe
  • Removal And Installation
    • Notes
    • Installation Service Points
      • >> A << Thermostat Housing/Water Pipe Assembly/Water Pipe Gasket Installation
      • >> B << Thermostat Installation
      • >> C << Water Outlet Fitting Gasket Installation
      • >> D << Engine Coolant Temperature Sensor Installation
• Oil Pan And Timing Chain Case
  • Removal And Installation
    • Notes
    • Removal Service Points
      • << A >> Oil Filter Removal
      • << B >> Oil Pan Removal
      • << C >> Timing Chain Case Removal
    • Installation Service Points
      • >> A << Timing Chain Case Installation
      • >> B << Front Oil Seal Installation
      • >> C << Oil Pan Installation
      • >> D << Cylinder Head Cover Installation
      • >> E << Oil Filter Installation
• Timing Chain
  • Removal And Installation
    • Notes
    • Removal Service Points
      • << A >> Timing Chain TENSIONER Removal
      • << B >> Exhaust V.V.T. Sprocket Bolt Removal
      • << C >> Intake V.V.T. Sprocket Bolt Removal
    • Installation Service Points
      • >> A << Intake V.V.T. Sprocket Bolt Installation
      • >> B << Exhaust V.V.T. Sprocket Bolt Installation
      • >> C << Timing Chain Installation
      • >> D << Timing Chain TENSIONER Installation
    • Inspection
      • Intake V.V.T. Sprocket
      • Exhaust V.V.T. Sprocket
      • Valve Clearance Adjustment
• Camshaft
  • Removal And Installation
    • Notes
    • Removal Service Points
      • << A >> Front Camshaft Bearing Cap/Oil Feeding Camshaft Bearing Cap/Camshaft Bearing Cap/Thrust Camshaft Bearing Cap Removal
      • << B >> Valve Tappet Removal
    • Installation Service Points
      • >> A << Valve Tappet Installation
      • >> B << Camshaft/Bearing/Thrust Camshaft Bearing Cap/Camshaft Bearing Cap/Oil Feeding Camshaft Bearing Cap/Front Camshaft Bearing Cap Installation
      • >> C << O-Ring/Engine Oil Control Valve Installation
  • Inspection
    • Camshaft
    • Camshaft Oil Clearance (PLASTIGAGE Method)
    • Valve Tappet
• Cylinder Head And Valves
  • Removal And Installation
    • Notes
    • Removal Service Points
      • << A >> Retainer Lock Removal
      • << B >> Valve Stem Seal Removal
    • Installation Service Points
      • >> A << Valve Stem Seal Installation
      • >> B << Retainer Lock Installation
      • >> C << Cylinder Head Gasket/Cylinder Head Assembly Installation
      • >> D << Cylinder Head Bolt Installation
  • Inspection
    • Cylinder Head
    • Valve
    • Valve Spring
    • Valve Guide
    • Valve Seat
    • Repair Procedure Of Valve Seat
    • Replacement Procedure Of Valve Seat
    • Replacement Procedure Of Valve Guide
• Balancer Chain
  • Removal And Installation
    • Notes
    • Removal Service Points
      • << A >> Drive Plate Bolt Removal
      • << B >> Balancer Shaft Chain TENSIONER/Crankshaft Sprocket/Balancer Chain/Balancer Shaft Module Removal
      • << C >> Ladder Frame Removal
    • Installation Service Points
      • >> A << Ladder Frame Installation
      • >> B << Crankshaft Sprocket/Balancer Chain/Balancer Shaft Module Installation
      • >> C << Balancer Shaft Chain TENSIONER Installation
      • >> D << Rear Oil Seal Installation
      • >> E << Drive Plate/Flywheel Bolt Installation
• Piston And Connecting Rod
  • Removal And Installation
    • Notes
    • Removal Service Points
      • << A >> Connecting Rod Removal
      • << B >> Piston Pin Removal
    • Installation Service Points
      • >> A << Piston Pin Installation
      • >> B << Oil Ring Installation
      • >> C << Piston Ring Number. 2/Piston Ring Number. 1 Installation
      • >> D << Piston Connecting Rod Assembly Installation
      • >> E << Connecting Rod Bearing Installation
      • >> F << Connecting Rod Cap Installation
      • >> G << Connecting Rod Cap Bolt Installation
  • Inspection
    • Piston Rings
    • Crankshaft Pin Oil Clearance (PLASTIGAGE Method)
• Crankshaft And Cylinder Block
  • Removal And Installation
    • Notes
    • Removal Service Point
      • << A >> Crankshaft Removal
    • Installation Service Points
      • >> A << Crankshaft Sensing Ring Installation
      • >> B << Thrust Bearing Installation
      • >> C << Crankshaft Bearing Upper Installation
      • >> D << Crankshaft Bearing Lower Installation
      • >> E << Crankshaft Bearing Cap/Crankshaft Bearing Cap Bolt Installation
  • Inspection
    • Crankshaft Oil Clearance (PLASTIGAGE Method)
    • Cylinder Block