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Home >> Mitsubishi >> 2012 >> Outlander ES >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Supply System >> On-Vehicle Service >> Fuel Level Sensor (Sub) Replacement < AWD >

Fuel Level Sensor (Sub) Replacement < AWD >

  1. Remove the second seat assembly (Refer to SECOND SEAT ASSEMBLY ) and turn up the floor carpet.
  2. Remove the floor inspection lid (RH).
    Fig 1: Identifying Floor Inspection Lid (RH)
    G07043643Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  3. Disconnect the fuel level sensor (sub) connector.
    Fig 2: Identifying Fuel Level Sensor (SUB) Connector
    G07043644Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: Pay attention not to damage the fuel level sensor (sub) and the float of the fuel level sensor (sub) when withdrawing it from the service hole.
  4. Remove the fuel level sensor (sub) mounting nuts, and remove the fuel level sensor (sub) from service hole.
  5. Replace the fuel level sensor (sub) gasket with a new one.
    CAUTION: Pay attention not to damage the fuel level sensor (sub) and the float of the fuel level sensor (sub) when installing it to the fuel tank through the service hole.
  6. Install the fuel level sensor (sub) to the fuel tank through the service hole, and tighten the mounting nuts to the specified torque.

    Tightening torque: 2.5 ± 0.4 N.m (22 ± 4 in-lb) 

    Fig 3: Locating Fuel Level Sensor (Sub) Mounting Nuts
    G07043645Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  7. Connect the fuel level sensor (sub) connector.
    Fig 4: Identifying Fuel Level Sensor (SUB) Connector
    G07043644Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  8. Install the floor inspection lid (RH).
  9. Return the floor carpet to the original condition and install the second seat assembly (Refer to SECOND SEAT ASSEMBLY ).
    Fig 5: Identifying Floor Inspection Lid (RH)
    G07043643Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
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