Engine Mechanical: Exhaust: Tailpipe: Installation

Fig 1: Identifying Exhaust Pipe Insulator, Pipe, Exhaust Pipe-To-Muffler Clamp, Muffler And Insulator

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

NOTE: The band clamps are not reusable. After removal, they must be replaced.

1. Remove any burrs from the exhaust pipe (2).
2. Connect the exhaust pipe (2) to the muffler (4).
3. Make sure that the alignment tang is seated in the alignment slot.
4. Install the muffler-to-exhaust pipe clamp. Do not tighten at this time.
5. Install the rear muffler insulators (5), if removed.
6. Install the tail pipe insulators (1)
7. Check the exhaust system for contact with the body panels. Make the necessary adjustments, if necessary.
8. Tighten muffler-to-exhaust pipe clamp to 61 N.m (45 ft. lbs.).
9. Lower the vehicle.
10. Start the engine, inspect for exhaust leaks. Repair exhaust leaks as necessary.