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Home >> Mitsubishi >> 2007 >> Outlander ES >> Repair and Diagnosis >> External Pages >> Different car >> Section 61 (Basic Brake System) >> On-Vehicle Service >> Disc Brake Pad Check And Replacement

Disc Brake Pad Check And Replacement

WARNING: This page is about a different car, the 2008 Mitsubishi Outlander. However, it is still accessible from the selected car via links, so may be relevant.
  1. Visually check the thickness of brake pad from the inspection hole of the caliper body.

    Standard value: 10.0 mm (0.39 inch) 

    Limit: 2.0 mm (0.08 inch) 

  2. When the thickness is lower than the limit value, replace both brake pads (right and left) as a set.
    Fig 1: Checking Thickness Of Brake Pad From Inspection Hole Of Caliper Body - Front
    G05376270Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    Fig 2: Checking Thickness Of Brake Pad From Inspection Hole Of Caliper Body - Rear
    G05376271Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  3. Remove the parts indicated in the figure, swivel the caliper assembly upward and retain it with a wire or similar tool.
    Fig 3: Locating Guide Pin - Front
    G05376272Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    Fig 4: Locating Guide Pin - Rear
    G05432460Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  4. Remove the following parts from the caliper assembly.
    1. Shim
    2. Pad assembly < front >
    3. Pad & clip assembly < rear >
    4. Pad assembly < RH >, pad & wear indicator assembly < LH >
    5. Clip
  5. In order to measure the brake drag force after pad installation, measure the hub sliding torque with no pad attached (Refer to FRONT DISC BRAKE ASSEMBLY  ).
  6. Install the pad and caliper assembly, and check the brake drag force (Refer to FRONT DISC BRAKE ASSEMBLY  ).
    Fig 5: Identifying Pad And Caliper Assembly Components
    G05432461Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.