Service Specifications
SERVICE SPECIFICATIONS
| ITEM | STANDARD VALUE | LIMIT | ||
|---|---|---|---|---|
| Timing belt | ||||
| Auto tensioner rod length mm (in) | 3.8 -4.5 (0.15 -0.18) | - | ||
| Auto-tensioner rod projection length mm (in) | 12 (0.5) | - | ||
| Auto-tensioner rod pushed-in amount [When pushed with a force of 98 -196 N (22 -44 lb)] mm (in) | 1.0 (0.03) or less | - | ||
| Valve clearance mm (in) | Intake | 0.11 (0.004) | - | |
| Exhaust | 0.20 (0.008) | - | ||
| Rocker arms and camshaft | ||||
| Camshaft cam height mm (in) | Intake | Low speed cam A | 37.47 (1.475) | Minimum 36.97 (1.455) |
| Low speed cam B | 37.47 (1.475) | Minimum 36.97 (1.455) | ||
| High speed cam | 37.21 (1.465) | Minimum 36.71 (1.445) | ||
| Exhaust | 37.86 (1.491) | Minimum 37.36 (1.471) | ||
| Camshaft journal outside diameter mm (in) | 45 (1.8) | - | ||
| Cylinder head and valves | ||||
| Cylinder head flatness of gasket surface mm (in) | Less than 0.03 (0.001) | 0.2 (0.007) | ||
| Cylinder head grinding limit of gasket surface mm (in) (Total resurfacing depth of cylinder head and cylinder block) | - | 0.2 (0.007) | ||
| Cylinder head overall height mm (in) | 120 (4.7) | - | ||
| Cylinder head bolt shank length mm (in) | - | 99.4 (3.91) | ||
| Valve thickness of valve head (margin) mm (in) | Intake | 1.0 (0.03) | Minimum 0.5 (0.02) | |
| Exhaust | 1.2 (0.04) | Minimum 0.7 (0.03) | ||
| Valve overall height mm (in) | Intake | 111.33 (4.383) | Minimum 110.83 (4.363) | |
| Exhaust | 113.54 (4.470) | Minimum 113.04 (4.450) | ||
| Valve stem outside diameter mm (in) | 6.0 (0.24) | - | ||
| Valve thickness to valve guide clearance mm (in) | Intake | 0.02 -0.04 (0.0008 -0.0016) | 0.10 (0.003) | |
| Exhaust | 0.04 -0.06 (0.0016 -0.0024) | 0.15 (0.005) | ||
| Valve face angle mm (in) | 43.5+/- -44+/- | - | ||
| Valve spring free length mm (in) | Intake | 54.8 (2.16) | Minimum 53.8 (2.12) | |
| Exhaust | 56.1 (2.21) | Minimum 55.1 (2.17) | ||
| Valve spring load/installed height N (lb) /mm (in) | 267 (60) /44.2 (1.74) | - | ||
| Valve spring out-of-squareness | 2+/- or less | 4+/- | ||
| Valve seat valve contact width mm (in) | 0.9 -1.3 (0.04 -0.05) | - | ||
| Valve guide inside diameter mm (in) | 6.0 (0.24) | - | ||
| Valve guide projection from cylinder head upper surface mm (in) | 14.0 (0.55) | - | ||
| Valve stem projection mm (in) | Intake | 48.33 (1.903) | 48.83 (1.922) | |
| Exhaust | 48.34 (1.903) | 48.84 (1.922) | ||
| Oversize rework dimensions of valve guide hole mm (in) | 0.05 oversize diameter | 11.05 -11.07 (0.4350 -0.4358) | - | |
| 0.25 oversize diameter | 11.25 -11.27 (0.4429 -0.4437) | - | ||
| 0.50 oversize diameter | 11.50 -11.52 (0.4528 -0.4535) | - | ||
| Intake oversize rework dimensions of valve seat hole mm (in) | 0.3 oversize diameter | 35.30 -35.33 (1.3898 -1.3909) | - | |
| 0.6 oversize diameter | 35.60 -35.63 (1.4016 -1.4028) | - | ||
| Exhaust oversize rework dimensions of valve seat hole mm (in) | 0.3 oversize diameter | 33.30 -33.33 (1.3110 -1.3122) | - | |
| 0.6 oversize diameter | 33.60 -33.63 (1.3228 -1.3240) | - | ||
| Oil pan and oil pump | ||||
| Oil pump side clearance mm (in) | Drive gear | 0.08 -0.14 (0.0031 -0.0055) | - | |
| Driven gear | 0.06 -0.12 (0.0024 -0.0047) | - | ||
| Oil pressure at curb idle speed kPa (psi) [Oil temperature is 75 to 90° C (167 to 194° F)] | 78 (11.4) or more | - | ||
| Piston and connecting rod | ||||
| Piston outside diameter mm (in) | 87 (3.43) | - | ||
| Piston ring side clearance mm (in) | No. 1 | 0.03 -0.07 (0.0012 -0.0028) | 0.1 (0.003) | |
| No. 2 | 0.02 -0.06 (0.0008 -0.0023) | 0.1 (0.003) | ||
| Piston ring end gap mm (in) | No. 1 | 0.15 -0.30 (0.006 -0.012) | 0.8 (0.03) | |
| No. 2 | 0.28 -0.43 (0.011 -0.017) | 0.8 (0.03) | ||
| Oil ring side rail | 0.10 -0.40 (0.004 -0.016) | 1.0 (0.03) | ||
| Piston pin outside diameter mm (in) | 22.0 (0.87) | - | ||
| Piston pin press-in load N (lb) (Room temperature) | 7,350 -17,200 (1,653 -3,866) | - | ||
| Crankshaft pin oil clearance mm (in) | 0.02 -0.05 (0.0008 -0.0019) | 0.1 (0.003) | ||
| Connecting rod big end side clearance mm (in) | 0.10 -0.25 (0.004 -0.009) | 0.4 (0.015) | ||
| Crankshaft and cylinder block | ||||
| Crankshaft end play mm (in) | 0.05 -0.25 (0.002 -0.009) | 0.40 (0.015) | ||
| Crankshaft journal outside diameter mm (in) | 57.0 (2.24) | - | ||
| Crankshaft pin outside diameter mm (in) | 45.0 (1.77) | - | ||
| Crankshaft journal oil clearance mm (in) | 0.02 -0.04 (0.0008 -0.0015) | 0.1 (0.003) | ||
| Bearing cap bolt shank length mm (in) | - | 71.1 (2.79) | ||
| Piston to cylinder clearance mm (in) | 0.02 -0.04 (0.0008 -0.0015) | - | ||
| Cylinder block flatness of gasket surface mm (in) | 0.05 (0.002) | 0.1 (0.003) | ||
| Cylinder block grinding limit of gasket surface mm (in) [Total resurfacing depth of both cylinder head and cylinder block] | - | 0.2 (0.007) | ||
| Cylinder block overall height mm (in) | 284 (11.2) | - | ||
| Cylinder block inside diameter mm (in) | 87.0 (3.43) | - | ||
| Cylindricity mm (in) | 0.01 (0.0003) | - | ||