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Home >> Mitsubishi >> 2005 >> Endeavor XLS, FWD >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Supply >> On-Vehicle Service >> Fuel Level Sensor Replacement

Fuel Level Sensor Replacement

  1. Remove the right rear seat cushion mounting bolts, and lift the right rear seat cushion and tie it to the head restraint.
    Fig 1: Removing Right Rear Seat Cushion Mounting Bolts
    G02389850Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  2. Cut the floor mat and then remove the service hole cover to gain access to the service hole.
    NOTE: Push the floor mat to find the notches and cut the floor mat along them.
    Fig 2: Removing Service Hole Cover
    G02389851Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  3. Disconnect the fuel level sensor (sub) connector.
    Fig 3: Disconnecting Fuel Level Sensor (Sub) Connector
    G02389852Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: When withdrawing the fuel level sensor (sub) from the fuel tank, be careful not damage the sensor unit and the float.
  4. Remove the fuel level sensor (sub) mounting bolts and remove the fuel level sensor (sub) from service hole.
    Fig 4: Removing Fuel Level Sensor (SUB) Mounting Bolts
    G02389853Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: When inserting the fuel level sensor (sub) into the fuel tank, be careful not damage the sensor unit and the float.
  5. Install the fuel level sensor (sub) to the fuel tank through the service hole.
    Fig 5: Installing Fuel Level Sensor
    G02389854Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  6. Connect the fuel level sensor (sub) connector.
    Fig 6: Connecting Fuel Level Sensor Connector
    G02389855Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  7. Install the service hole cover.
    1. Tightening torque: 1.5 +/- 0.5 N.m (14 +/- 4 in-lb) 
  8. Install the floor mat into its original position.
    Fig 7: Installing Service Hole Cover
    G02389856Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  9. Untie the right rear seat cushion, install it into its original position and tighten the mounting bolts to the specified torque.
    1. Tightening torque: 44 +/- 10 N.m (33 +/- 7 ft-lb) 
    Fig 8: Tightening Right Rear Seat Cushion Bolts
    G02389857Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.