Front Axle Total Backlash Check

When the ignition switch is in "LOCK" (OFF) position, the front wheel comes to a stop after turning the propeller shaft by hand due to the force applied to front wheel actuator. Inspect the vehicle as follows:

1. Turn the ignition switch to "LOCK" (OFF) position, and then put the transfer shift lever to the "2H" position.
   CAUTION: Do not jack up the vehicle.
2. Turn the propeller shaft until a click is heard.
3. Turn the companion flange clockwise until all play is eliminated, and then align the mating mark on the dust cover with the mating mark on the differential carrier.
   Fig 1: Turning Companion Flange Clockwise

   Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Turn the companion flange counterclockwise until all play is eliminated and measure the distance through which the mating marks moved.

   Limit: 11 mm (0.4 inch) 

   Fig 2: Turning Companion Flange Counterclockwise

   Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. If the amount of movement exceeds the limit value, check the following.
   • Final drive gear backlash
   • Differential gear backlash
   • Play in the serrations and splines of the side gears, drive shaft, and drive flange