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Home >> Mitsubishi >> 2003 >> Lancer Evolution >> Repair and Diagnosis >> External Pages >> Different car >> Section 231 (Front Final Drive) >> Front Final Drive >> Disassembly >> Final Drive Housing

Final Drive Housing

WARNING: This page is about a different car, the 2003 Nissan Pathfinder. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using three spacers [20 mm (0.79 in)], mount final drive assembly on Tool.

    Tool number: 

    KV38100800 (J34310, J25604-01) 

    Fig 1: Mounting Final Drive Assembly On Tool
    G02034032Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Remove differential side shaft assembly.
    Fig 2: Removing Differential Side Shaft Assembly
    G02034033Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Remove differential side flange.
    Fig 3: Removing Differential Side Flange
    G02034034Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Put match marks on one side of side bearing cap with paint or punch to ensure that it is replaced in proper position during reassembly.

    Bearing caps are line-bored during manufacture and should be put back in their original places. 

    Fig 4: Putting Match Marks On One Side Of Side Bearing Cap With Paint
    G02034035Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Remove side bearing caps.
    Fig 5: Removing Side Bearing Caps
    G02034036Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Remove differential case assembly with a pry bar.
    Fig 6: Removing Differential Case Assembly With Pry Bar
    G02034037Courtesy of NISSAN MOTOR CO., U.S.A.

    Be careful to keep the side bearing outer races together with their respective inner cones - do not mix them up. 

    CAUTION: Side bearing spacer is placed on either the left or right depending upon final drive gear ratio. It should be labeled so that it may be replaced correctly.
    Fig 7: Precaution For Mix Up Components
    G02034038Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Loosen drive pinion nut.

    Tool number: KV38108300 (J44195) 

  8. Remove companion flange with puller.
    Fig 8: Removing Companion Flange With Puller
    G02034039Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Take out drive pinion together with rear bearing inner cone, drive pinion bearing spacer and pinion bearing adjusting washer.
  10. Remove front oil seal and pinion front bearing inner cone.
    Fig 9: Removing Front Oil Seal And Pinion Front Bearing Inner Cone
    G02034040Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Remove pinion bearing outer races with a brass drift.
    Fig 10: Removing Pinion Bearing Outer Races With Brass Drift
    G02034041Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Remove pinion rear bearing inner cone and drive pinion height adjusting washer.

    Tool number: ST30031000 (J22912-01) 

    Fig 11: Removing Pinion Rear Bearing Inner Cone And Drive Pinion Height Adjusting Washer
    G02034042Courtesy of NISSAN MOTOR CO., U.S.A.