Repair and Diagnosis (Single Page): Transmission: Clutch

• General Description
  • Notes
  • Construction Diagram
• Clutch Diagnosis
  • Introduction To Clutch Diagnosis
  • Clutch Diagnosis Troubleshooting Strategy
• Symptom Procedures
  • Symptom Chart
  • Inspection Procedure 1: Clutch Slips
    • Diagnosis
      • Step 1: Check Insufficient Clutch Pedal Play
      • Step 2: Check The Hydraulic System For Clogging
      • Step 3: Check The Clutch Release For Catching
      • Step 4: Check The Clutch Disc Facing For Excessive Wear
      • Step 5: Check The Clutch Disc Facing For Hardening And Adhesion Of Oil
      • Step 6: Check The Diaphragm Spring For Weakness And Damage
      • Step 7: Check The Symptom
  • Inspection Procedure 2: Gear Shift Malfunction
    • Diagnosis
      • Step 1: Check The Excessive Clutch Pedal Play
      • Step 2: Check The Hydraulic System For Leakage, Air Mix And Clogging
      • Step 3: Check The Clutch Disc For Distortion And Excessive Oscillation
      • Step 4: Check The Clutch Disc Spline For Wear And Corrosion
      • Step 5: Check The Clutch Disc Facing For Peeling
      • Step 6:. Check The Clutch Cover Assembly For Wear
      • Step 7: Check The Pressure Plate And The Flywheel For Damage
      • Step 8: Check The Clutch Release Bearing For Wear
      • Step 9: Check The Symptom
  • Inspection Procedure 3: Clutch Noise
    • Diagnosis
      • Step 1: Check Insufficient Clutch Pedal Play
      • Step 2: Check The Clutch Release Bearing For Wear
      • Step 3: Check The Bearing Sleeve Sliding Surface For Insufficient Lubrication
      • Step 4: Check The Clutch Cover Assembly For Improper Installation
      • Step 5: Check The Clutch Disc Facing For Excessive Wear
      • Step 6: Check The Pilot Bushing For Damage
      • Step 7: Check The Symptom
  • INSPECTION PROCEDURE 4: Clutch Pedal Feels "Heavy"
    • Diagnosis
      • Step 1: Check The Clutch Pedal Clevis Pin For Insufficient Lubrication
      • Step 2: Check The Clutch Disc Spline For Insufficient Lubrication
      • Step 3: Check The Insufficient Lubrication Of Bearing Sleeve Sliding Surface
      • Step 4: Check The Symptom
  • Inspection Procedure 5: When The Clutch Is Engaged, Abnormal Vibration Occurs
    • Diagnosis
      • Step 1: Check The Engine And Transaxle Mounting For Loosening And Damage
      • Step 2: Check The Diaphragm Spring For Uneven Height
      • Step 3: Check The Pressure Plate And Flywheel For Damage
      • Step 4: Check The Clutch Disc Facing For Wear And Damage
      • Step 5: Check For Grease Or Oil On The Clutch Disc Facing
      • Step 6: Check The Symptom
• On-Vehicle Service
  • Clutch Pedal Check And Adjustment
  • Clutch Bleeding
  • Clutch Pedal Position Switch Check
  • Clutch Interlock Switch Operating Check
  • Clutch Interlock Switch Check And Adjustment
• Clutch Pedal
  • Removal And Installation
    • Notes
    • Inspection
• Clutch Control
  • Removal And Installation
    • Notes
    • Removal Service Point
      • << A >> Clutch Hose Removal
    • Installation Service Point
      • >>A<< Clutch Hose/Clutch Tube Installation
    • Inspection
• Clutch Master Cylinder
  • Disassembly And Assembly
    • Notes
    • Assembly Service Point
      • >>A<< Damper And PUSHROD Installation
    • Inspection
• Clutch
  • Removal And Installation
    • Notes
    • Removal Service Point
      • << A<< Release Fork Removal
      • Clutch Cover (Pressure Plate) Removal (V6)
    • Installation Service Points
      • >>A<< Release Fork Installation
      • >>B<< Clutch Disc And Clutch Cover Installation
      • >>C<< Outer Race Installation
      • >>D<< Release Fork Installation
      • >>E<< Sealing Cap Installation
    • Inspection
      • Clutch Cover
    • Clutch Disc
    • Clutch Release Bearing
    • Release Fork
    • Release Fork Shaft < 3.0L Engine >
• Clutch Release Cylinder
  • Disassembly And Reassembly
    • Notes
    • Disassembly Service Point
      • << A >> Piston Assembly Removal
    • Assembly Service Point
      • >>A<< Piston Assembly Installation
    • Clutch Release Cylinder Inspection
      • Piston Cup
      • Release Cylinder
• Clutch Specifications
  • Fastener Tightening Specifications
  • General Specification
  • Service Specifications
  • Lubricants
• Clutch Overhaul Specifications
  • Fastener Tightening Specifications
  • General Specifications
  • Service Specifications
  • Lubricants