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Overdrive Brake: Disassembly

  1. Prior to disassembly, check OD brake clearance. Using a feeler gauge, measure clearance between snap ring and flange. Standard clearance should be .026-.087" (.65-2.21 mm). Remove snap ring from OD case. Remove flange, discs, plates and cushion plate. Note location and number of components.
  2. Remove OD planetary ring gear, thrust bearing and races from OD case. Remove snap ring, spring retainer and return springs. See Fig 1 . Remove brake piston by applying air pressure to OD case. See Fig 2 . Remove oil seal rings from OD case and "O" rings from piston.
Fig 1: Exploded View Of OD Brake Components
G95C20307Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig 2: Removing OD Brake Piston
G95D20308Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.