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Direct Clutch: Reassembly

  1. Lubricate and install NEW "O" rings on clutch piston. Using spring compressor and hand pressure, carefully install direct clutch piston into clutch drum. Using spring compressor and press, install return spring assembly and snap ring. Ensure end gap of snap ring is not aligned with spring seat claw.
  2. Install plates, discs and snap ring in appropriate order. See Fig 1 . Install flange with flat end facing down. Install snap ring. Ensure end gap of snap ring is not aligned with cutout portion of direct clutch drum. Recheck direct clutch piston stroke. If piston stroke is less than specified, check for incorrect reassembly of components.
Fig 1: Exploded View Of Direct Clutch Components
G95J20312Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
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