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Control Valve Assembly: Reassembly

  1. Install and align NEW valve body gasket on rear upper valve body. Ensure NEW gasket matches old gasket. Install lower valve body with separator plate and lower valve body gasket on rear upper valve body. Install and loosely tighten 3 lower valve body bolts. Length of bolt "A" is 2.047" (52.00 mm). Length of bolt "B" is 1.102" (28.00 mm). See Fig 5 .
  2. Turn control valve assembly over. Ensure gasket is aligned. Install and tighten 5 rear upper valve body bolts. See Fig 4 . Length of bolt "A" is 1.378" (35.00 mm). Length of bolt "B" is 1.102" (28.00 mm). Install front upper valve body onto lower valve body. Install 3 lower valve body bolts to secure front upper valve body. Length of bolt "A" is .866" (22.00 mm). Length of bolt "B" is 1.102" (28.00 mm). Length of bolt "C" is 2.047" (52.00 mm). See Fig 2 .
  3. Install 5 front upper valve body bolts. Length of bolt "A" is .709" (18.00 mm). Length of bolt "B" is .866" (22.00 mm). See Fig 3 . Ensure gaskets are properly aligned. Tighten front and rear upper valve body bolts to 48 INCH lbs. (5.4 N.m). Turn control valve assembly over and tighten lower valve body bolts to same specification. Insert manual valve into valve body. Install detent spring and bolt.
Fig 1: Exploded View Of Control Valve Assembly
G95C20323Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig 2: Identifying Lower Valve Body-To-Front Upper Valve Body Bolts
G95D20324Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig 3: Identifying Front Upper Valve Body Bolts
G95E20325Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig 4: Identifying Rear Upper Valve Body Bolts
G95F20326Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig 5: Identifying Lower Valve Body-To-Rear Upper Valve Body Bolts
G95G20327Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.