Removing and installing/replacing left-hand charge air duct (B36 engine) (Cooper base)

Preliminary work needed: 

• Remove INTAKE SILENCER HOUSING .
• Remove front UNDERBODY PROTECTION .
• Remove THRUST FIELD .

REMOVAL: 

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Unlock lock (1) on both sides with suitable tool.

Detach charge air duct (2) from charge air cooler.

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Unlock lock (1) on both sides with suitable tool.

Detach charge air duct (2) from throttle valve.

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Turn charge air duct (1) and remove upwards.

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Preparation for installation: 

Check sealing lip (1) for damage.

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Installation note: 

Check that the seal (1) is fitted correctly:

The seal (1) appears to be fitted correctly in the pressure pipe.

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Installation note: 

Check that the seal (1) is fitted correctly:

The seal (1) appears to be fitted incorrectly  in the pressure pipe.

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INSTALLATION: 

Release locks (1) from holders.

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Turn charge air duct (1) and feed in downwards.

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Connect charge air duct (1) to throttle valve until lock (2) engages on both sides.

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Connect charge air duct (1) to charge air cooler until lock (2) engages on both sides.

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Required follow-up work: 

• Install front UNDERBODY PROTECTION .
• Install THRUST FIELD .
• Install INTAKE SILENCER HOUSING .
• Check turbocharging path for leak tightness.
• Check function of DME.