Removing and installing electric steering box (EPS) (Cooper Convertible)
Attention!
Steering box:
Check connection of steering box for corrosion, clean contacts if necessary. STEERING GEAR must be replaced if the corrosion is too far advanced.
Connecting line:
In the event of moisture/corrosion inside the two plug connections, check the insulation of the connecting line. If the insulation reveals any noticeable/striking features, partial replacement will be necessary. Otherwise it will be sufficient to replace the contacts or connector housing.
Attention!
The torsion bar of the steering gear must not under any circumstances strike other components!
Collision with other components may result in damage to the steering box!
Do not turn the steering wheel once the steering shaft has been detached from the steering box/steering column! If the lower section of the steering shaft is separated from the steering gear/steering column, the steering column switch cluster (SZL) may be damaged when the steering wheel is twisted!
Preliminary work needed:
- Remove complete FRONT AXLE .
Removal:
Loosen screws (1).
Remove heat shield (2).
Unscrew the screws (1).
Remove steering gear (2).
Installation:
Attention!
The seal (1) of the electromechanical steering gear (EPS) must always be replaced!
Remove gasket (1).
Clean surface on steering gear.
Replace gasket (1).
Parts: Gasket
Stick on new gasket (1).
Align steering gear (2).
replace screws (1).
Parts: Screws
Tighten down screws (1).
Tightening torque 32 00 1AZ .
Installation note:
Repair the damaged thread with a Helicoil thread insert if necessary!
Thread insert M12x18, BMW part number 07 12 9 909 338
Position heat shield (2).
replace screws (1).
Parts: Screws
Tighten down screws (1).
Tightening torque 32 00 2AZ .
Required follow-up work:
- Install FRONT AXLE .
- Turn steering wheel in both directions to the stop. The airbag checklight must not light up in the process.
- Perform KDS CHASSIS/WHEEL ALIGNMENT CHECK with vehicle load up to design position or KINEMATICS DIAGNOSIS SYSTEM WHEEL ALIGNMENT with ride height measurement without loading the vehicle .