61 13... Special tools for wiring harness repairs

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2010 BMW 535xi, 2010 BMW 535i, 2009 BMW 535xi, 2009 BMW 535i, and 2008 BMW 535xi. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:

12 1 080
61 1 200
61 0 210
61 0 220
61 0 230
61 0 300
61 0 400
61 1 190
61 4 320
61 9 041
61 9 044

Repair range, vehicle electrical system:

Refer to Service Information:
SI 2 04 07 341

Release and press-out tool:

Special tool 61 0 300
Special tool 61 0 400 (MINI N12/N14)

Handling:

OPENING PLUG HOUSINGS AND REMOVING CONTACTS of different plug systems

Refer to Service Information:

SI 2 05 05 217
SI 2 05 06 294
SI 2 08 06 312

Fig 1: Identifying Press-Out Tool
Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables:

Handling:

CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES

Fig 2: Identifying Pliers
Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts):

special tool 61 4 320
1. Tool without crimping head
2. Crimping head (STRIPPING INSULATION AND CUTTING FIBRE-OPTIC CABLES TO LENGTH )
3. Crimping head (CRIMPING FIBRE-OPTIC CABLE CONTACTS )
4. Crimping head (CRIMPING MQS CONTACTS )
5. Crimping head (CRIMPING MPQ CONTACTS )
6. Replacement blade (face-cutting fibre-optic cables)
7. Replacement blade with tool (insulation stripping unit)
8. Universal crimping head
  
  Fig 3: Identifying Crimping Stop Parts (Small Contacts)
  Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts):

Special tool 61 0 200 (crimping set)
Special tool 61 0 210 (matrix set LSK 8)
Special tool 61 0 220 (matrix set SLK 2.8)
Special tool 61 0 230 (matrix set MAK 8 / DFK4)

Handling:

Refer to Service Information:
SI 2 02 05 194

SI 2 07 05 233

Fig 4: Identifying Crimping Stop Parts (Large Contacts)
Courtesy of BMW OF NORTH AMERICA, INC.

Crimping antenna elbow plugs:

Special tool 61 9 041 (hand crimping tool)
Special tool 61 9 044 (matrix)

Handling:

Antenna elbow plug on radio receiver

Fig 5: Identifying Hand Crimping Tool (61 9 041) And Matrix (61 9 044)
Courtesy of BMW OF NORTH AMERICA, INC.

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm ² :

special tool 12 1 080

Handling:

CRIMPING STOP PARTS (CONTACTS)

Fig 6: Identifying Special Tool (12 1 080)
Courtesy of BMW OF NORTH AMERICA, INC.

Repairing ribbon cables:

special tool 61 1 190

Handling:

REPAIRING RIBBON CABLES

Fig 7: Identifying Special Tool (61 1 190)
Courtesy of BMW OF NORTH AMERICA, INC.