61 13 Special Tools For Wiring Harness Repairs

WARNING: This page is about a different car, the 2008 BMW Alpina and 2007 BMW Alpina. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:

12 1 080
61 0 200
61 0 210
61 0 220
61 0 230
61 0 300
61 0 400
61 1 190
61 4 320
61 9 041
61 9 044

Release and press-out tool:

Special tool 61 0 300
Special tool 61 0 400 (MINI N12/N14)

Handling:

Opening plug housings and removing contacts of different plug systems

SI 2 05 05 217
SI 2 05 06 294
SI 2 08 06 312

Fig 1: Identifying Release And Press-Out Tool
Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables:

Handling:

Cutting to length and stripping insulation from cables . See 61 13 CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES .

Fig 2: Identifying Special Tool

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts):

Special tool 61 4 320
1. Tool without crimping head
2. Crimping head (stripping insulation and cutting fibreoptic cables to length) . See 61 13 ... CUTTING OFF, STRIPPING INSULATION AND CUTTING OPTICAL FIBRES TO LENGTH .
3. Crimping head (crimping fibre-optic cable contacts) . See 61 13 ... CRIMPING OPTICAL FIBRES .
4. Crimping head (crimping MQS contacts) . See 61 13 ... CRIMPING MICRO QUADLOCK SYSTEM CONTACTS (MQS) .
5. Crimping head (crimping MPQ contacts) . See 61 13 ... CRIMPING MICRO QUADLOCK SYSTEM CONTACTS (MQS) ..
6. Replacement blade (face-cutting fibre-optic cables)
7. Replacement blade with tool (insulation stripping unit)
8. Universal crimping head (SI 2 04 06 293)
  
  Fig 3: Identifying Crimping Stop Parts (Small Contacts)
  Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts):

Special tool 61 0 200 (crimping set)
Special tool 61 0 210 (matrix set LSK 8)
Special tool 61 0 220 (matrix set SLK 2.8)
Special tool 61 0 230 (matrix set MAK 8 / DFK4)

Fig 4: Identifying Crimping Stop Parts (Large Contacts)

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping antenna elbow plugs:

Special tool 61 9 041 (hand crimping tool)
Special tool 61 9 044 (matrix)

Handling:

Fig 5: Identifying Special Tool (61 9 044 And 61 9 041)

Courtesy of BMW OF NORTH AMERICA, INC.

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm ² :

Special tool 12 1 080

Handling:

Crimping stop parts (contacts) . See 61 13 CRIMPING STOP PARTS .

Fig 6: Identifying Crimping Stop Parts (Contacts)
Courtesy of BMW OF NORTH AMERICA, INC.

Repairing ribbon cables:

Special tool 61 1 190

Handling:

Repairing ribbon cables . See 61 13 ... REPAIRING RIBBON CABLES .

Fig 7: Identifying Special Tool (61 1 190)
Courtesy of BMW OF NORTH AMERICA, INC.