32 13 060 Removing and installing / replacing power steering gear
Seal off pipe connections with plugs.
After installation:
- Fill and bleed hydraulic system. See 32 13 006 Bleeding Power Steering Unit .
- Check pipe connections for leaks
- Perform Chassis Alignment Check .
- Carry out Steering Angle Sensor Adjustment/Adjustment For Active Front Steering
- Version with Dynamic Drive: If necessary, carry out initial Dynamic Drive operation. See INITIALIZING DYNAMIC DRIVE .
Necessary preliminary tasks:
- Move engine into installation position
- Draw off and dispose off hydraulic fluid from fluid reservoir. Observe country-specific waste-disposal regulations
- Remove tie rod end on both sides from swivel bearing
- Replacement only: Remove tie rod end at both ends of tie rod
- Remove lower steering spindle from power steering gear
If necessary, remove heat shield from power steering gear.
Release banjo bolts (1, 4).
Version with Servotronic: Disconnect plug connection on Servotronic converter.
Disconnect pressure line (2) and return line (3) from power steering gear.
If necessary, remove hydraulic lines with bracket from power steering gear/front axle carrier.
Installation:
Replacement only: Replace banjo bolt (A) for pressure line with banjo bolt with non-return valve (B).
Replace sealing rings.
Make sure hydraulic lines are laid without tension and with sufficient spacing to adjoining components.
Tightening torque, see 32 41 3AZ in WHEEL & TIRES - TIGHTENING TORQUES .
Lower front axle support.
Remove left engine mount/mounting bracket from front axle carrier.
Release screw (1).
Release nuts (2) and remove screws towards bottom.
Installation:
Replace screws and self-locking nuts.
Tightening torque, see 32 00 1AZ in WHEEL & TIRES - TIGHTENING TORQUES .
Version with active front steering:
Unlock and disconnect plugs (1...4).
Raise power steering gear and unclip wiring harness.
Move power steering gear to right and remove towards rear.