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27 10 730 Replacing transfer box control unit (longitudinal torque module) (ATC 450)

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IMPORTANT:

Before and after replacement, execute the "Repair" service function with the BMW diagnosis system.

Read and comply with notes on protection against ELECTROSTATIC DISCHARGE (ESD PROTECTION) .

Necessary preliminary tasks: 

Disconnect connector (1).

Release screws (2) and remove transfer box from control unit (longitudinal torque module) (3).

Tightening torque: 22 Nm

NOTE: Radial shaft seal of actuator shaft must be replaced as well.
Fig 1: Identifying Connector And Control Unit
G00530608Courtesy of BMW OF NORTH AMERICA, INC.

Thread special tool 23 0 490 (puller) into radial shaft seal (1).

Drive out radial shaft seal (1) with impact weight (2).

Fig 2: Driving Out Radial Shaft Seal With Impact Weight Using Special Tool
G08504531Courtesy of BMW OF NORTH AMERICA, INC.

Push the assembly sleeve 11 1 380 (holding sleeve) over the actuator shaft.

IMPORTANT: Non-observance involves a risk of damage to the radial shaft seal.
Fig 3: Pushing Assembly Sleeve (11 1 380) Over Actuator Shaft
G08504532Courtesy of BMW OF NORTH AMERICA, INC.

Slide the new radial shaft seal (1) over the assembly sleeve (2) onto the actuator shaft.

Fig 4: Sliding Radial Shaft Seal Over Assembly Sleeve Onto Actuator Shaft
G08504533Courtesy of BMW OF NORTH AMERICA, INC.

Drive radial shaft seal fully home using special tool 11 1 200 and plastic hammer.

Remove the assembly sleeve.

Fig 5: Driving Radial Shaft Seal Fully Home Using Special Tool (11 1 200) And Plastic Hammer
G08504534Courtesy of BMW OF NORTH AMERICA, INC.

After replacement: 

Carry out PROGRAMMING/ENCODING .