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18 00 020 Removing And Installing Complete Exhaust System (N54)

WARNING: This page is about a different car, the 2010 BMW 135i, 2009 BMW 135i, and 2008 BMW 135i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING: Scalding hazard!
These tasks should only be carried out on an exhaust system that has cooled down.
IMPORTANT: Removal of the exhaust system must be carried out with the assistance of a second person.

Necessary preliminary tasks: 

Remove tension strut  . See 51 71 482 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT TENSION STRUT (ON REAR AXLE) .

Support exhaust system with jack and special tool 31 2 220 and secure against falling out.

Fig 1: Supporting Exhaust System With Jack
G04778255Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew nuts.

Installation: 

Replace self-locking nuts.

Replace seal.

Tightening torque. See 18 00 1AZ in 18 00 EXHAUST ASSEMBLY .

Fig 2: Locating Self-Locking Nuts
G06175313Courtesy of BMW OF NORTH AMERICA, INC.

Release bolt and remove bracket (1).

Tightening torque. See 18 20 1AZ in 18 20 EXHAUST SYSTEM SUSPENSION .

Fig 3: Locating Exhaust Pipe Bracket Bolt
G05502233Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten nut.

Tightening torque. See 18 00 4AZ in 18 00 EXHAUST ASSEMBLY .

Fig 4: Locating Unfasten Nut
G05502235Courtesy of BMW OF NORTH AMERICA, INC.

Release screws.

Fig 5: Locating Screws
G06175316Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew nuts.

Tightening torque. See 18 00 2AZ in 18 00 EXHAUST ASSEMBLY .

Fig 6: Identifying Unscrew Nuts
G05502236Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten nut.

Picture shows right bracket, procedure for left side is identical.

Fig 7: Locating Unfasten Nut
G06175318Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect pressure hose. Unscrew nuts.

Tightening torque. See 18 00 6AZ in 18 00 EXHAUST ASSEMBLY .

Fig 8: Locating Pressure Hose
G06175319Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Check exhaust system for leaks.