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Home >> Mini >> 2011 >> Cooper Base, 2D Hatchback, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1986 (General Electrical System - Repair - Clubman (R55)) >> Plug Connection, Terminal, Power Distribution Box >> 61 13... Crimping Micro Power Quadlock contacts (MPQ)

61 13... Crimping Micro Power Quadlock contacts (MPQ)

WARNING: This page is about a different car, the 2010 MINI Cooper, 2009 MINI Cooper, and 2008 MINI Cooper. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

To crimp MPQ contacts, use pliers 61 4 321 (1) in conjunction with crimping head 61 4 325 (2) from crimping set 61 4 320. 

NOTE: Pliers (1) open automatically as far as they will go when handles are pressed together.
Fig 1: Identifying Pliers 61 4 321 And Crimping Head 61 4 325
G04727513Courtesy of BMW OF NORTH AMERICA, INC.

Open pliers (1).

NOTE: Place contact (2) with utmost care in designated nest (observe cable cross-section) in crimping head (3). Make sure it is exactly positioned.

Place MPQ contact (2) in crimping head (3).

Close pliers (1) one notch.

Fig 2: Identifying MPQ Contact And Crimping Head
G04727514Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Follow procedure for cutting and stripping insulation  from cables.

Insert stripped cable (2).

Close pliers (1) fully.

Open pliers (1) and remove cable (2).

NOTE: Check contact for correct crimping. 
Fig 3: Inserting Stripped Cable Into Pliers
G04727515Courtesy of BMW OF NORTH AMERICA, INC.