LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2009 >> Cooper Base, 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1719 (Exhaust System - Repair) >> 00 Exhaust System, Complete >> 18 12 045 Removing And Installing/Replacing Central Muffler (N62)

18 12 045 Removing And Installing/Replacing Central Muffler (N62)

WARNING: This page is about a different car, the 2007 BMW 550i and 2006 BMW 550i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING: Scalding hazard!
Only perform these tasks after exhaust system has cooled down.

Support center muffler with lifter and special tool 31 2 220  and secure against falling out.

Fig 1: Identifying Special Tool (31 2 220)
G04751543Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten screws.

Remove reinforcement plate (1).

Fig 2: Locating Reinforcement Plate Screw
G04766274Courtesy of BMW OF NORTH AMERICA, INC.

While installed, mark length (B) with aid of replacement muffler on faulty center muffler.

Fig 3: Identifying Muffler Length
G04766275Courtesy of BMW OF NORTH AMERICA, INC.

Cut both exhaust pipes with special tool 00 2 210  at marked points and deburr.

Fig 4: Identifying Special Tool (00 2 210)
G04766270Courtesy of BMW OF NORTH AMERICA, INC.

While installed, mark length (C) with aid of replacement muffler on faulty center muffler.

Fig 5: Identifying Muffler Length
G04766277Courtesy of BMW OF NORTH AMERICA, INC.

Cut exhaust pipe with special tool 00 2 210  at marked points and deburr.

Fig 6: Identifying Special Tool (00 2 210)
G04725874Courtesy of BMW OF NORTH AMERICA, INC.

Connect center muffler and front muffler by means of clamping sleeves.

Fig 7: Locating Clamp Sleeve
G04766272Courtesy of BMW OF NORTH AMERICA, INC.

Connect center muffler to rear muffler by means of clamping sleeve.

Fig 8: Locating Clamp Sleeve
G04725877Courtesy of BMW OF NORTH AMERICA, INC.