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Mini Special Tools (M04 01 02)

Publication date: 2002-03-01
Reference number: M04 01 02

MINI SPECIAL TOOLS

MINI SPECIAL TOOLS

TECHNICAL SERVICE BULLETIN

Reference Number(s): SI M04 01 02, Date of Issue:  March 2002
MINI: R50
GROUP: Tools and Equipment

SUBJECT

MINI Special Tools 

MODEL

R50

SITUATION

Distribution of the following tools will be through the Automatic Tool Shipment Program. Additional tools may be purchased through your PDC. All special tools in the MINI repair manual carry the prefix "88 88 0 XXX XXX" or "90 88 0 XXX XXX". Check the prefix in the parts computer before ordering special tools from the repair manual.

TOOL INFORMATION

Engine Mount Remover

PN 90 88 0 118 380

Fig 1: Engine Mount Remover
G04171934

Used to R & R the engine mount. Refer to repair manual section for "Replacing left engine mount".

Fig 2: Removing Engine Mount
G04171935

Alternator belt tool

PN 90 88 0 118 390

Fig 3: Alternator Belt Tool
G04171936

Used in conjunction with 118 280 to release the tension on the drive belt. Refer to repair manual section 11 28 010.

CAUTION: Only release the belt tension by pushing the tool towards the engine. Pulling the tool away from the engine can result in damage to the tension bracket.
Fig 4: Removing Tension On Drive Belt
G04171937

Locking Pin

PN 90 88 0 118 280

Fig 5: Locking Pin
G04171938

Used in conjunction with 118 390 to lock the alternator belt tensioner in the released position to allow removal of the belt. Refer to repair manual section 11 28 010.

CAUTION: Be certain that the locking pin is fully engaged before releasing special tool 118 390.
Fig 6: Locking Alternator Belt Tensioner
G04171939

Seal Remover

PN 90 88 0 118 290

Fig 7: Front Crankshaft Radial Oil Seal Remover
G04171940

Used to remove the front crankshaft radial oil seal from the timing case cover. Refer to repair manual section 11 14 141.

Fig 8: Removing Front Crankshaft Radial Oil Seal
G04171941

Crankshaft Adaptor

PN 90 88 0 118 270

Fig 9: Crankshaft Adaptor
G04171942

Used in conjunction with 118 290 to remove the front crankshaft radial oil seal. Refer to repair manual section 11 14 141.

Fig 10: Removing Front Crankshaft Radial Oil Seal
G04171943

Crankshaft Gear Remover

PN 90 88 0 118 300

Fig 11: Crankshaft Gear Remover
G04171944

Used in conjunction with 112 000 to remove the front crankshaft sprocket. Refer to repair manual section 11 31 051.

Fig 12: Removing Front Crankshaft Sprocket
G04171945

Crankshaft Pulley Installer

PN 90 88 0 118 240

Fig 13: Crankshaft Pulley Installer
G04171946

Used to install the front crankshaft pulley. Refer to repair manual section 11 23 010.

Fig 14: Installing Front Crankshaft Pulley
G04171947

Camshaft Locking Tool

PN 90 88 0 118 250

Fig 15: Camshaft Locking Tool
G04171948

Used to hold the camshaft during R & R of the camshaft-retaining bolt. Refer to repair manual section 11 12 100.

Fig 16: Holding Camshaft During R & R
G04171949

Seal Protector

PN 90 88 0 118 220

Fig 17: Seal Protector
G04171950

Used to protect the rear crankshaft radial oil seal during installation. The protector fits over the end of the crankshaft. Refer to repair manual section 11 14 151.

Fig 18: Installing Crankshaft Protector
G04171951

Crankshaft Seal Installer - Rear

PN 90 88 0 118 230

Fig 19: Crankshaft Seal Installer - Rear
G04171952

Used to install the radial oil seal for the crankshaft-rear. Refer to repair manual section 11 14 151.

Fig 20: Installing Radial Oil Seal For Crankshaft-Rear
G04171953

Engine Support Tool

PN 90 88 0 118 260

Fig 21: Engine Support Tool
G04171954

Used in conjunction with 000 200 to support the engine in order to remove the gearbox. Refer to repair manual section 23 00 022.

Fig 22: Supporting Engine In Order To Remove Gearbox
G04171955

Crankshaft Locking Tool

PN 90 88 0 118 320

Fig 23: Crankshaft Locking Tool
G04171956

Used in conjunction with 112 150 to R & R the front crankshaft pulley. Refer to repair manual section 11 23 010.

Fig 24: R & R Front Crankshaft Pulley
G04171957

Oil Pressure Adapter

PN 90 88 0 118 360

Fig 25: Oil Pressure Adapter
G04171958

Used in conjunction with 133 060 to check the engine oil pressure. Refer to repair manual section 11 40 000.

Fig 26: Checking Engine Oil Pressure
G04171959

Brake Caliper Tool

PN 90 88 0 346 300

Fig 27: Brake Caliper Tool
G04171960

Used to retract the brake caliper piston during brake pad replacement. Refer to repair manual section 34 21 200.

Fig 28: Retracting Brake Caliper Piston
G04171961

Wiper Arm Remover

PN 90 88 0 612 100

Fig 29: Wiper Arm Remover
G04171962

Used to remove the windscreen wiper arms. Refer to repair manual section 61 61 081.

Fig 30: Removing Windscreen Wiper Arm
G00484618

Engine Lift Brackets

PN 90 88 0 118 350

Fig 31: Engine Lift Brackets
G04171964

Used to R & R the engine and transmission as a unit. Refer to repair manual section 11 00 050.

Fig 32: R & R Engine And Transmission As A Unit
G04171965

Handbrake Cable Release Tool

PN 90 88 0 346 310

Fig 33: Handbrake Cable Release Tool
G04171966

Used to release the handbrake cables from the body. Refer to repair manual section 34 41 120.

Fig 34: Releasing Handbrake Cables From Body
G04171967

Clutch Tool

PN 90 88 0 216 100

Fig 35: Clutch Tool
G04171968

Used to align the pressure plate and clutch disc for installation. Refer to repair manual section 21 21 500.

Fig 36: Aligning Pressure Plate And Clutch Disc For Installation
G04171969

Headlamp Adjusting Tool

PN 90 88 0 632 100

Fig 37: Headlamp Adjusting Tool
G04171970

Used to adjust the headlamps with the hood closed. Be sure to route the tool through the groove in the wheel arch (3). Refer to repair manual section 63 10 004.

Fig 38: Adjusting Headlamps With Hood Closed
G04171971

Rear Toe Adjuster

PN 90 88 0 324 200

Fig 39: Rear Toe Adjuster
G04171972

Used to adjust the rear toe. Refer to repair manual section 32 00 620.

Fig 40: Adjusting Rear Toe
G04171973

Engine Support Bracket

PN 90 88 0 118 370

Fig 41: Engine Support Bracket
G04171974

Used to support the front of the engine when removing the head. Refer to repair manual section 11 12 000.

Fig 42: Supporting Front Of Engine When Removing Head
G04171975

Damper Puller

PN 90 88 0 118 310

Fig 43: Damper Puller
G04171976

Used to remove the front vibration damper. Refer to repair manual section 11 23 010.

Fig 44: Removing Front Vibration Damper
G04171977

Front End Extensions

PN 90 88 0 118 400

Fig 45: Front End Extensions
G04171978

Used to hold the modular front end forward for engine access. Refer to repair manual section 11 13 000.

Fig 46: Holding Modular Front End Forward For Engine Access
G04171979

Vehicle Height Measurement Tool

PN 90 88 0 324 110

Fig 47: Vehicle Height Measurement Tool
G04171980

Used to determine ride height during wheel alignment.

Fig 48: Determining Ride Height During Wheel Alignment
G04171981

Adaptor Plate

PN 90 88 0 118 340

Fig 49: Adaptor Plate
G04171982

Used to mount the engine on the engine stand for repairs.

Fig 50: Mounting Engine On Engine Stand For Repairs
G04171983
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