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Home >> Mercury >> 2011 >> Milan Base, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transaxle >> In-Vehicle Repair >> Transaxle Rear Support Insulator >> Removal

Transaxle Rear Support Insulator: Removal

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING article.
  2. Remove the 7 splash shield bolts and the splash shield.
    Fig 1: Locating Splash Shield Bolts
    G07786548Courtesy of FORD MOTOR CO.
  3. Remove the 2 lower transaxle rear support insulator bolts.
    Fig 2: Locating Lower Transaxle Rear Support Insulator Bolts
    G07786549Courtesy of FORD MOTOR CO.
  4. Remove the battery tray. For additional information, refer to BATTERY, MOUNTING & CABLES -- FUSION, MILAN & MKZ article.
  5. Remove the 2 Power Distribution Box (PDB) bolts and the lower nut. Pull the PDB upward to unclip the pushpin.
    Fig 3: Locating Power Distribution Box (PDB) Bolts And Nuts
    G07786550Courtesy of FORD MOTOR CO.
  6. Disconnect the 2 electrical connectors.
    Fig 4: View Of Power Distribution Box Electrical Connectors
    G07786551Courtesy of FORD MOTOR CO.
  7. Install the Engine Support Bar.
    Fig 5: Identifying Engine Support Bar
    G07786552Courtesy of FORD MOTOR CO.
  8. Remove the clutch hydraulic tube spring clip. Push downward on the clutch tube to release it from the bracket.
    Fig 6: Locating Clutch Hydraulic Tube Spring Clip
    G07786553Courtesy of FORD MOTOR CO.
  9. Remove the clutch hydraulic tube from the plastic retainer.
    Fig 7: Locating Plastic Retainer
    G07786554Courtesy of FORD MOTOR CO.
  10. NOTE: If one or both of the mount studs are removed or come out, do not reinstall the old stud(s). Install a new stud(s). Make sure the studs are properly seated in the case, even if they were not replaced.
  11. Remove the remaining 2 transaxle rear support insulator-to-frame bolts, the 2 transaxle rear support insulator nuts and the transaxle rear support insulator-to-transaxle bolt.
  12. Remove the transaxle rear support insulator.