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Transaxle Rear Support Insulator: Installation

  1. Install the transaxle rear support insulator.
  2. NOTE: If one or both of the mount studs are removed or come out, do not reinstall the old stud(s). Install a new stud(s). Make sure the studs are properly seated in the case, even if they were not replaced.
  3. Install the 2 upper transaxle rear support insulator-to-frame bolts.
    • Tighten to 63 Nm (46 lb-ft).
  4. Install the 2 transaxle rear support insulator nuts and the transaxle rear support insulator bolt.
    • Tighten to 80 Nm (59 lb-ft).
  5. Install the clutch hydraulic tube into the plastic retainer.
    Fig 1: Locating Plastic Retainer
    G07786555Courtesy of FORD MOTOR CO.
  6. Install the clutch hydraulic tube spring clip. Push upward on the clutch tube to attach it to the bracket.
    Fig 2: Locating Clutch Hydraulic Tube Spring Clip
    G07786556Courtesy of FORD MOTOR CO.
  7. Remove the Engine Support Bar.
    Fig 3: Identifying Engine Support Bar
    G07786557Courtesy of FORD MOTOR CO.
  8. Position the PDB in place. Connect the 2 electrical connectors.
    Fig 4: View Of Power Distribution Box Electrical Connectors
    G07786558Courtesy of FORD MOTOR CO.
  9. Push the PDB downward to clip the pushpin. Install the 2 PDB bolts and the lower nut.
    Fig 5: Locating Power Distribution Box (PDB) Bolts And Nuts
    G07786559Courtesy of FORD MOTOR CO.
  10. Install the battery tray and battery. For additional information, refer to BATTERY, MOUNTING & CABLES -- FUSION, MILAN & MKZ article.
  11. Install the 2 lower transaxle rear support insulator-to-frame bolts.
    • Tighten to 63 Nm (46 lb-ft).
    Fig 6: Locating Lower Transaxle Rear Support Insulator Bolts
    G07786560Courtesy of FORD MOTOR CO.
  12. Install the splash shield and the 7 splash shield bolts.
    • Tighten to 9 Nm (80 lb-in).
    Fig 7: Locating Splash Shield Bolts
    G07786561Courtesy of FORD MOTOR CO.