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Home >> Mercury >> 2011 >> Milan Base, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle - 6F35 - Disassembly, Disassembly And Assembly Of Subassemblies, Assembly, Installation >> Disassembly And Assembly Of Subassemblies >> Planetary Gearsets And Chain Drive Parts

Planetary Gearsets And Chain Drive Parts

  1. Clean and inspect the front planetary sun gear and shell assembly for damage or wear and install new, as necessary.
    • Gear teeth
    • Shell-to-clutch pack surfaces
    • Thrust bearing surfaces
      Fig 1: Locating Front Planetary Sun Gear And Shell Assembly
      G07783286Courtesy of FORD MOTOR CO.
  2. Clean and inspect the front planetary gear carrier/rear ring gear assembly for damage or excessive wear and install new, as necessary.
    • Pinion gear teeth
    • Pinion gear surfaces
    • Pinion gear bearings
    • Spline teeth
    • Thrust bearing
    • Thrust bearing surfaces
    • Ring gear teeth
      Fig 2: Locating Front Planetary Gear Carrier/Rear Ring Gear Assembly
      G07783287Courtesy of FORD MOTOR CO.
  3. Clean and inspect the center planetary gear carrier/front ring gear assembly for damage or excessive wear and install new, as necessary.
    • Pinion gear teeth
    • Pinion gear surfaces
    • Pinion gear bearings
    • Spline teeth
    • Thrust bearing surfaces
    • Ring gear teeth
      Fig 3: Locating Center Planetary Gear Carrier/Front Ring Gear Assembly
      G07783288Courtesy of FORD MOTOR CO.
  4. Clean and inspect the center planetary sun gear for damage or excessive wear and install new, as necessary.
    • Sun gear teeth
    • Spline teeth
      Fig 4: Locating Center Planetary Sun Gear And Spline Teeth
      G07783289Courtesy of FORD MOTOR CO.
  5. Clean and inspect the rear planetary gear carrier/center ring gear assembly for damage or excessive wear and install new, as necessary.
    • Pinion gear teeth
    • Pinion gear surfaces
    • Pinion gear bearings
    • Spline teeth
    • Thrust bearing surfaces
    • Thrust bearing
    • Ring gear teeth
      Fig 5: Locating Rear Planetary Gear Carrier/Center Ring Gear Assembly
      G07783290Courtesy of FORD MOTOR CO.
  6. Clean and inspect the rear planetary sun gear and shell assembly for damage or wear and install new, if necessary.
    • Sun gear teeth
    • Shell-to-clutch pack surfaces
    • Bearing surfaces
      Fig 6: Locating Rear Planetary Sun Gear And Shell Assembly
      G07783291Courtesy of FORD MOTOR CO.
  7. Remove the drive chain from the drive and driven sprockets.
    Fig 7: Locating Drive Chain Of Drive And Driven Sprockets
    G07783292Courtesy of FORD MOTOR CO.
  8. Clean and inspect the drive chain for damage or excessive wear and install new, if necessary.
    • Check the drive chain for wear, stretching or tightness of the chain links.
    • Check that the chain moves freely.
      Fig 8: Identifying Drive Chain
      G07783293Courtesy of FORD MOTOR CO.
  9. Inspect the driven sprocket for damage or excessive wear and install new, if necessary.
    • Chain teeth
    • Spline teeth
    • Thrust bearing surfaces
    • Bearing
      Fig 9: Identifying Driven Sprocket
      G07783294Courtesy of FORD MOTOR CO.
  10. Remove the snap ring and remove the drive sprocket from the front planetary hub/park gear assembly.
    Fig 10: Locating Drive Sprocket Of Front Planetary Hub/Park Gear Assembly
    G07783295Courtesy of FORD MOTOR CO.
  11. Inspect the drive sprocket for damage or excessive wear and install new, if necessary.
    • Chain teeth
    • Spline teeth
    • Thrust washer surface
      Fig 11: Locating Drive Sprocket, Spline And Thrust Washer Teeth
      G07783296Courtesy of FORD MOTOR CO.
  12. Inspect the front planetary hub/park gear assembly for damage or excessive wear and install new, if necessary.
    • Park gear teeth
    • Spline teeth
    • Thrust washer surface
    • Thrust bearing surface
    • Bearing surfaces
    • Needle bearing
      Fig 12: Locating Front Planetary Hub/Park Gear Assembly
      G07783297Courtesy of FORD MOTOR CO.
  13. Install the drive sprocket on the front planetary hub/park gear assembly and install the snap ring.
    Fig 13: Locating Drive Sprocket Of Front Planetary Hub/Park Gear Assembly
    G07783298Courtesy of FORD MOTOR CO.
  14. Install the drive chain on the drive and driven sprockets.
    Fig 14: Locating Drive Chain Of Drive And Driven Sprockets
    G07783299Courtesy of FORD MOTOR CO.