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Home >> Mercury >> 2008 >> Sable Base, AWD >> Repair and Diagnosis (Single Page) >> Transmission >> Automatic Trans >> Automatic Transmission - Theory & Operation, & Disassembly & Assembly >> Disassembly And Assembly Of Subassemblies >> Main Control Assembly >> Assembly

Main Control Assembly: Assembly

    NOTE: Do not stone or polish any valves. If the valves do not move freely during assembly, install a new valve body.
  1. Install the valve body valves, springs and retaining clips in the main control valve body and lower valve body. See the Valve Body and Lower Valve Body illustrations for valve and spring locations.
  2. Install the manual valve in the valve body.
    3. Fig 1: Identifying Manual Valve
    GF0044161Courtesy of FORD MOTOR CO.
  3. Position a new lower valve body separator plate and gasket on the main control valve body.
    4. Fig 2: Identifying Lower Valve Body Separator Plate And Gasket
    GF0044160Courtesy of FORD MOTOR CO.
  4. Position the lower valve body on the main control valve body.
    5. Fig 3: Identifying Lower Valve Body Assembly
    GF0044159Courtesy of FORD MOTOR CO.
    NOTE: Install the check balls in the correct location as noted during disassembly.
  5. Install the 7 check balls.
    6. Fig 4: Identifying Check Balls
    GF0044158Courtesy of FORD MOTOR CO.
  6. Install a new valve body separator plate and gasket.
    7. Fig 5: Identifying Valve Body Separator Plate And Gasket
    GF0044157Courtesy of FORD MOTOR CO.
    NOTE: Install the different length bolts in the correct location as noted during disassembly.
  7. Install the transfer plate assembly and hand tighten the 5 bolts.
    1. 63 mm (2.48 in) bolts
    2. 35 mm (1.37 in) bolts
    8. Fig 6: Identifying Transfer Plate Assembly
    GF0044163Courtesy of FORD MOTOR CO.
  8. Tighten the 5 bolts.
    • Tighten to 12 Nm (106 lb-in).
    9. Fig 7: Identifying Bolts
    GF0044164Courtesy of FORD MOTOR CO.
    NOTE: Install the different length bolts in the correct location as noted during disassembly.
  9. Install the cover assembly and hand tighten the 6 bolts.
    1. 63 mm (2.48 in) bolts
    2. 35 mm (1.37 in) bolts
    10. Fig 8: Identifying Cover Assembly
    GF0044165Courtesy of FORD MOTOR CO.
  10. Tighten the 6 bolts.
    • Tighten to 12 Nm (106 lb-in).
    11. Fig 9: Identifying Bolts
    GF0044166Courtesy of FORD MOTOR CO.
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