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Home >> Mercury >> 2007 >> Monterey >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Disassembly And Assembly Of Subassemblies >> Forward Clutch Cylinder >> Disassembly

Forward Clutch Cylinder: Disassembly

  1. Remove the No. 6 forward clutch thrust washer.
  2. Fig 1: No. 6 Forward Clutch Thrust Washer
    GF0020311Courtesy of FORD MOTOR CO.
    CAUTION: Pry evenly and do not locate screwdriver ends on or near forward clutch check ball to prevent component damage.
  3. Remove the forward clutch assembly.
  4. Fig 2: Forward Clutch Assembly
    GF0020312Courtesy of FORD MOTOR CO.
  5. Remove the forward clutch plates.
    1. Remove the retaining ring.
    2. Remove the pressure plate.
    3. Remove the clutch packs.
  6. Fig 3: Identifying Clutch Packs, Pressure Plate & Retaining Ring
    GF0033476Courtesy of FORD MOTOR CO.
  7. Using the special tool, disassemble the forward clutch cylinder.
  8. Fig 4: Disassembling Forward Clutch Cylinder
    GF0020314Courtesy of FORD MOTOR CO.
  9. Clean and reseal the forward clutch.
    1. Remove the clutch return spring.
    2. Remove the clutch piston and seal assembly.
    3. Remove the inner piston seal.
  10. Fig 5: Identifying Clutch Return Spring, Clutch Piston & Seal Assembly, & Inner Piston Seal
    GF0020315Courtesy of FORD MOTOR CO.